Recycling of end of life concrete fines (0 - 4 mm) into silica and cement

The purpose of this work is to find a methodology in order to make possible the recycling of fines (0 - 4 mm) in the Construction and Demolition Waste (CDW) process. At the moment this fraction is a not desired by-product: it has high contaminant content, it has to be separated from the coarse fraction, because of its high water absorption which can affect the properties of the concrete. In fact, in some countries the use of fines recycled aggregates is highly restricted or even banned. This work is placed inside the European project C2CA (from Concrete to Cement and Clean Aggregates) and it has been held in the Faculty of Civil Engineering and Geosciences of the Technical University of Delft, in particular, in the laboratory of Resources And Recycling. This research proposes some procedures in order to close the loop of the entire recycling process. After the classification done by ADR (Advanced Dry Recovery) the two fractions "airknife" and "rotor" (that together constitute the fraction 0 - 4 mm) are inserted in a new machine that works at high temperatures. The temperatures analysed in this research are 600 °C and 750 °C, cause at that temperature it is supposed that the cement bounds become very weak. The final goal is "to clean" the coarse fraction (0,250 - 4 mm) from the cement still attached to the sand and try to concentrate the cement paste in the fraction 0 - 0,250 mm. This new set-up is able to dry the material in very few seconds, divide it into two fractions (the coarse one and the fine one) thanks to the air and increase the amount of fines (0 - 0,250 mm) promoting the attrition between the particles through a vibration device. The coarse fraction is then processed in a ball mill in order to improve the result and reach the final goal. Thanks to the high temperature it is possible to markedly reduce the milling time. The sand 0 - 2 mm, after being heated and milled is used to replace 100% of norm sand in mortar production. The results are very promising: the mortar made with recycled sand reaches an early strength, in fact the increment with respect to the mortar made with norm sand is 20% after three days and 7% after seven days. With this research it has been demonstrated that once the temperature is increased it is possible to obtain a clean coarse fraction (0,250 - 4 mm), free from cement paste that is concentrated in the fine fraction 0 - 0,250 mm. The milling time and the drying time can be largely reduced. The recycled sand shows better performance in terms of mechanical properties with respect to the natural one.

Deidrogenazione ossidativa del n-butano catalizzata da ossidi metallici difettivi

The oxidative dehydrogenation (ODH) of n-butane is a promising way to synthetize butenes and 1,3-butadiene, currently produced by steam cracking or direct dehydrogenation of n-butane. The addition of oxygen as a reagent leads to the formation of water, a very stable by-product, which makes the process exothermic.In this work, the ODH of n- butane was investigate to selectively obtain butenes and 1,3-butadiene. Four catalysts based on metal oxides (V2O5, La2O3, CeO2 and TiO2) were mixed with Mg metallic powder and reduced at 650 °C for 5 h in 5% H2/Ar atmosphere, with the purpose of creating oxygen vacancies in the crystal lattice of the oxides. Subsequently, the effect of the Mg concentration, and thus the oxygen vacancies concentration, was studied. The titanium oxide-based catalysts were the most active, in terms of butane conversion and selectivity to butenes and 1,3 butadiene. Overall, this study shows that the formation of oxygen vacancies on metal oxides can be influenced by the addition of metallic Mg during the synthesis. In the case of TiO2, this leads to an increase on the activity compared to the untreated sample.