Study of innovative methods of control in the cereal productive chain for the production of beer and spirits

Researches performed during the PhD course intended to assess innovative applications of near-infrared spectroscopy in reflectance (NIR) in the production chain of beer. The purpose is to measure by NIR the "malting quality" (MQ) parameter of barley, to monitor the malting process and to know if a certain type of barley is suitable for the production of beer and spirits. Moreover, NIR will be applied to monitor the brewing process. First of all, it was possible to check the quality of the raw materials like barley, maize and barley malt using a rapid, non-destructive and reliable method, with a low error of prediction. The more interesting result obtained at this level was that the repeatability of the NIR calibration models developed was comparable with the one of the reference method. Moreover, about malt, new kinds of validation were used in order to estimate the real predictive power of the proposed calibration models and to understand the long-term effects. Furthermore, the precision of all the calibration models developed for malt evaluation was estimated and statistically compared with the reference methods, with good results. Then, new calibration models were developed for monitoring the malting process, measuring the moisture content and other malt quality parameters during germination. Moreover it was possible to obtain by NIR an estimate of the "malting quality" (MQ) of barley and to predict whether if its germination will be rapid and uniform and if a certain type of barley is suitable for the production of beer and spirits. Finally, the NIR technique was applied to monitor the brewing process, using correlations between NIR spectra of beer and analytical parameters, and to assess beer quality. These innovative results are potentially very useful for the actors involved in the beer production chain, especially the calibration models suitable for the control of the malting process and for the assessment of the “malting quality” of barley, which need to be deepened in future studies.

Ricerca sulle Caratteristiche di Filtrabilità della Birra e Ottimizzazione del Processo di Filtrazione

Il presente lavoro ha avuto lo scopo di identificare le caratteristiche di filtrabilità della birra attraverso lo svolgimento di prove tecnologiche di filtrazione in scala di laboratorio e su scala pilota, utilizzando diverse tipologie di sistemi filtranti e sperimentando diversi materiali di membrana. La fase preliminare della caratterizzazione della filtrabilità della birra è stata condotta presso i laboratori del Campden-BRI – The Brewing Research International, Inghilterra, mentre le prove tecnologiche su scala pilota si sono svolte presso il CERB – Centro di Eccellenza per la Ricerca sulla Birra. Le prove di filtrazione e le analisi sui campioni hanno permesso di verificare le performance delle diverse membrane utilizzate in risposta alla variazione dei principali parametri del processo di filtrazione tangenziale. Sono stati analizzati diversi parametri di qualità della birra filtrata attraverso il monitoraggio del processo e lo svolgimento di prove analitiche sul prodotto volte ad evidenziare gli effetti delle differenti tecnologie adottate. Per quanto riguarda le prove di laboratorio per la caratterizzazione della filtrabilità della birra, l’analisi della PCS (Photon Correlation Spectroscopy) è stata utilizzata per verificare l’influenza di diversi trattamenti enzimatici sulla efficienza del processo di filtrazione e la loro influenza sulla stabilità colloidale della birra filtrata. Dai risultati ottenuti è emerso che il PCS è un valido strumento per determinare la distribuzione in classi di diametro e il diametro medio effettivo delle particelle solide in sospensione nella birra e può essere utilizzato sia per predire la stabilità della birra filtrata, sia per monitorare il processo di filtrazione in tempo reale.

Development of guidelines for microbiological control in microbrewery

Over the past 15 years the Italian brewing scene showed interesting changes, especially with regard to the creation of many breweries with an annual production of less than 10,000 hectoliters. The beers produced by microbreweries are very susceptible to attack by spoilage micro-organisms that cause the deterioration of beer quality characteristics. In addition, most of the microbreweries do not practice heat treatments of stabilization and do not carry out quality checks on the product. The high presence of beer spoilage bacteria is an economic problem for the brewing industry because it can damage the brand and it causes high costs of product retrieval. This thesis project was aimed to study the management of the production process in the Italian microbreweries within a production less than 10,000 hl. In particular, the annual production, type of plant, yeast management, process management, cleaning and sanitizing of a representative sample of microbreweries were investigated. Furthermore was made a collection of samples in order to identify, with simple methods, what are spoilage bacteria more present in the Italian craft beers. 21% of the beers analysed were positive at the presence of lactic acid bacteria. These analytical data show the importance of understanding what are the weak points of the production process that cause the development of spoilage bacteria. Finally, the thesis examined the actual production of two microbreweries in order to understand the process management that can promote the growth of spoilage bacteria in beer and production plant. The analysis of the data for the two case studies was helpful to understand what are the critical points where the microorganisms are most frequently in contact with the product. The hygiene practices are crucial to ensure the quality of the finished product, especially in the case of non-pasteurized beer.