Avaliação da durabilidade de concretos produzidos com agregados graúdos reciclados provenientes de cerâmicas vermelhas com diferentes taxas de pré-saturação

A quantidade de resíduos gerados pelo setor da Construção Civil ultimamente vem chamando atenção devido à dimensão com a qual atua como impacto ambiental utilizando materiais de fontes naturais não renováveis e aumentando as quantidades de lixos produzidos pelo meio urbano. No Brasil, esta estimativa gira em torno de 90.000 toneladas geradas por dia. A proposta de utilizar o agregado proveniente de RCC (resíduo de construção civil) como parte integrante de concretos estruturais torna-se ainda mais interessante a partir do momento em que se busca uma diminuição nos custos para a produção do concreto, carregando consigo a mentalidade ambientalista quando poupa a utilização de recursos naturais os quais alguns já começam a se esgotar. Bancos de areia e fontes de seixo começam a se extinguir devido à larga utilização desses agregados nos concretos produzidos em Belém e cidades interiores do estado do Pará. Assim a necessidade de novas fontes de agregados nos faz buscar nos resíduos da construção civil prováveis fontes de agregados que respondam de forma similar aos naturais. Levando em consideração esta proposta, esta dissertação avaliou a durabilidade de concretos produzidos com o agregado de RCC cerâmico, através de ensaios de absorção de água por capilaridade, carbonatação, penetração de íons cloretos e resistividade elétrica. Para tanto, foi substituído o agregado graúdo natural pelo agregado graúdo cerâmico em 50%, onde esta porcentagem de agregado reciclado foi submetida às taxas de pré-saturação de 60%, 80% e 100%. Nos resultados obtidos pode-se observar que a presença do AGRC (agregado graúdo reciclado cerâmico), independentemente do grau de pré-saturação foi significativa em todos os resultados obtidos, fato que embora deixe os concretos mais suscetíveis à perda de durabilidade, apresentou uma mesma tendência de comportamento em relação às misturas referência. Os resultados mais próximos das misturas convencionais foram alcançados pelos concretos que continham agregados cerâmicos pré-saturados com água à uma taxa de 80%.

Color and shade parameters of ultramarine zeolitic pigments synthesized from kaolin waste

Ultramarine pigments were successful synthesized from zeolite A obtained from kaolin waste. This waste has been used as an excellent source of silicon and aluminum for zeolite synthesis because of its high kaolinite concentrations and low contents of other accessory minerals. The cost is naturally less than the industrialized product. Color additives (Sulfur and Sodium Carbonate) were mixed with different proportions of zeolite A and further calcined for 5 h at 500 °C. They were characterized by XRD and XRF in addition to visual classification by color and shade. These products show colors from blue to green at different shades, both influenced by the amount of additives and cooling rate after calcination. Thus, a different quantity of the same additives in the same zeolitic matrix provides an increase in the color intensity. Cooling rate after calcination induces the color change which is substantially important in the pigments production.

Concretes with red mud coarse aggregates

Red mud (RM) is a mineral waste, residue of the Bayer process used to obtain alumina from bauxite. While the exploration of rolled pebble damages the environment and is much more controlled by the government, the huge RM disposal areas do not stop increasing and polluting soil, rivers and groundwater sources in Amazon. In this work, the material mixtures used to produce coarse aggregates presented up to 80% of RM, 30% of metakaolin and 30% of active silica as recycled waste. Several tests were carried out to determine the aggregates physical properties and to evaluate the mechanical performance of the concretes with the new aggregates, including hydraulic abrasion strength, and the results were compared to the reference ones, i.e. rolled pebble concretes. Additionally, the sintering process neutralizes any toxic substance as occur in some RM products like tiles and bricks, and these results have encouraged an industrial or semi-industrial production of RM aggregates for concretes.

Synthesis and characterization of zeolite NaP using kaolin waste as a source of silicon and aluminum

The synthesis of zeolite NaP using kaolin waste, from the Amazon region, as a predominant source of silicon and aluminum has been studied. The zeolitisation process occurred in hydrothermal conditions using static autoclaving and the effects of time, temperature, and the Si/Al ratio were investigated. The starting material and the phases formed as reaction products were characterized by XRD, SEM and FTIR. The results showed that pure zeolite NaP is hydrothermally synthesized, at 100 °C for 20 hours, using metakaolin waste material in alkaline medium in presence of additional silica. The XRD and SEM analyses indicate that the synthesized zeolite presents good crystallinity.

Application of bauxite waste from amazon region in the heavy clay industry

In this work, a method was developed for the application of red mud, an alkaline leaching waste, from a bauxite processing plant located in northern Brazil (Amazon region) as starting material for heavy clay products. Samples were prepared by pressing blends of red mud and clay, which were then fired at temperatures from 900 ºC to 1190 ºC. Characterization was carried out by chemical analysis, differential thermal analysis (DTA) and X-ray diffraction (XRD), and the following ceramic properties were evaluated: water absorption, linear shrinkage and flexural strength. In order to evaluate the Na⁺ stability in the dense ceramic, leaching tests were also carried out on the specimens after sintering process. Results indicated that samples with 50 and 70 wt% of red mud are proper for being used in the production of ceramic bodies, due to its excellent properties, mainly high mechanical resistance and low water absorption, showing thus, an option to minimizing the environmental impacts caused by the aluminum industry.