Prospects for the use of municipal tree pruning wastes in particleboard production

The purpose of this study was to evaluate the physical and mechanical properties of particleboard made with pruning wastes from Ipê (Tabebuia serratifolia) and Chapéu-de-Sol (Terminalia catappa) trees. Particleboards were prepared with both wood species, using all the material produced by grinding the pruning wastes. The particleboards had dimensions of 45×45 cm, a thickness of approximately 11.5 mm and an average density of 664 kg/m3. A urea-formaldehyde adhesive was used in the proportion of 12% of the dry particle mass. The particleboards were pressed at a temperature of 130 C for 10 mins. The physical and mechanical properties analyzed were density, moisture content, thickness swelling, percentage of lignin and cellulose, modulus of resilience, modulus of elasticity and tensile strength parallel to the grain, accordingly to the standards NBR 14810 and CS 236-66 (1968). The particleboards were considered to be of medium density. The particle size significantly affected the static bending strength and tensile strength parallel to the grain. Ipê presented better results, demonstrating a potential for the production and use of particleboard made from this species. © The Author(s) 2013.

Particleboard produced with sawmill waste of different wood species

This study aimed to investigate physical performance of particleboards produced with waste from sawmills, containing different wood species, and two adhesives: urea-formaldehyde (UF) based resin and castor-oil (PU) based bi-component polyurethane resin. Panels were produced with nominal density 0.8gcm(-3); pressing temperature 110 degrees C; pressing time 10 min; specific pressure 5 MPa. Water absorption (2 and 24h); thickness swelling (2 and 24h); density; and moisture content were investigated. Results confirmed that the produced panels presented compatible physical properties in comparison with other researches referred in literature, proving the feasibility of inputs employed. Panels produced PU showed better performance than those produced with UF.

Physical and mechanical properties of particleboard bamboo waste bonded with urea formaldehyde and castor oil based adhesive

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

Medium density particleboard reinforced with bamboo laminas

The objective of this work was to evaluate the effect of the addition of bamboo laminas of the species Dendrocalamus giganteus to three-layer medium density particleboard (MDP). These laminas were glued onto both the top and the bottom of each panel. With the manufactured panels laminated with bamboo, mechanical tests based on the Brazilian Standard ABNT NBR 14810 were carried out to determine the modulus of rupture (MOR) in static bending and the tensile strength parallel-to-surface. These mechanical tests were realized in particleboards of eucalyptus and in reinforced particleboard, both produced in the laboratory. The modulus of rupture and tensile strength parallel-to-surface of the laminated MDP had values close to those that have been reported. The reinforcements increased the values of these studied properties. Nevertheless, this fact indicated the possibility to produce a stronger MDP using bamboo lamina as surface layers. These results show the possibility of using coatedbamboo MDP for utilization in large spans, for example, in flooring for mezzanines with finish on both sides, and for robust furniture as bookshelves, beds, tables, etc.

Physical characterization of particleboard produced with waste from ethanol and sugar mill

The problem of proper disposal of solid waste generated in different industrial processes is one of worldwide environmental concerns nowadays. Thus, this study aimed to establish a new alternative for the disposal of two agro-industrial residues employing them to produce particleboard for different purposes in building construction. The focus was given to the reuse of the sugarcane bagasse (SB) originated during the processing of Saccharum officinarum for sugar and ethanol production, and bamboo stem leaves of Dendrocalamus giganteus(BB). For this, six particleboards were produced in the following compositions: with 100% SB, 75% SB + 25% BB, 50% SB+50% BB, 40% SB +60 BB, 25% SB+ 75% BB and 100% BB in the total mass of the composites. The particleboards physical characterization followed Brazilian Standard ABNT NBR 14810-3 to density, moisture content and water absorption. Results showed these raw materials are compatible to particleboard production.

Study of the feasibility of mix of species from sawmill waste and limiting for particleboard

This study aims to determine physical properties of particleboard made of sawmill waste, as a mix of several wood species, and two adhesives: urea-formaldehyde, usually employed in industry (even with drawbacks or formaldehyde emission during pressing) and FASTBOND®, water based resin, still poorly referenced in literature. Sixteen panels have been produced, in four experimental conditions, defined by using two adhesives and a 12 mm thick limiter (or not). Variance analysis was adopted to evaluate influence of experimental conditions on physical properties of produced panels, manufactured in nominal dimensions 350x350mm; 10% resin related to particles mass (at 5% moisture); 3.5 MPa compaction pressure, temperature 130°C, in a 10 min cycle. Tests to determine density, moisture content, swelling and water absorption were carried out based on normative parameters of ABNT NBR 14810:2006. Results have been satisfactory to panels produced with urea-formaldehyde but those manufactured with polychloroprene based resin (FASTBOND®) not meet regulatory requirements. Best results have been obtained without limiter.

Propriedades físico-mecânicas de painéis de mdp (medium density particleboard) constituído de bambu e fibra de coco

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Avaliação de painéis produzidos a partir de resíduos sólidos para aplicação na arquitetura

O presente trabalho tem por objetivo o reaproveitamento de resíduos sólidos na preparação de painéis para uso na arquitetura. Para atingir as metas propostas, painéis foram preparados a partir de resíduos provenientes de embalagens cartonadas e plásticas, utilizando-se como elemento de reforço, resíduos lignocelulósicos (casca de amendoim e de arroz). A concentração e a natureza dos resíduos utilizados como matriz e como carga foram variadas gerando doze condições experimentais diferentes. As propriedades avaliadas dos painéis foram o módulo de ruptura, módulo de elasticidade, tração perpendicular à superfície, inchamento em espessura, absorção de água e densidade. Todos os ensaios foram realizados segundo as normas ASTM D1037 e EN 317, referente à chapa de partículas. Os resultados foram analisados segundo a norma ANSI A208.1 que especifica as propriedades de desempenho requeridas para as chapas de partículas. Os painéis foram classificados como de baixa densidade, podendo ser utilizados como forros, divisórias, revestimento decorativos e demais aplicações que requerem as mesmas propriedades físicas e mecânicas. Os painéis a base de embalagem plástica reforçados com casca de arroz apresentaram propriedades superiores do que os demais painéis produzidos. O elemento arquitetônico desenvolvido neste estudo representa um novo mercado potencial, podendo ser empregado no ambiente urbano e rural, atendendo ao conceito de produto ecoeficiente.

Painéis de partículas de madeira leucena e resina poliuretana derivada de óleo de mamona

This research aimed to test particleboard with leucena (Leucaena leucocephala) wood particles and polyurethane resin castor oil based. The response variables are: modulus of rupture (MOR), internal adhesion (AI), apparent density (dap) and wood moisture content (um). The experiments were developed based on the methodological procedures of the ABNT NBR 14810:2002 standard. The particleboards were manufactured by hot-pressing at 4MPa and 90°C, using timber particles with 5% of moisture content and 10% of monocomponent and bicomponent polyurethane resin. The higher moisture content was achieved when the monocomponent polyurethane resin was used. The bicomponent polyurethane resin provided a percent increase of 43.7% and 22.7% on the modulus of rupture and apparent density, respectively, when compared to the standard limit. The internal adhesion of the panels manufactured with monocomponent resin was 2.45 times higher than the standard limit. The confidence interval between means revealed that the internal adhesion and apparent density exhibited statistical equivalence. A good correlation between the internal adhesion and apparent density was found, for this reason it was possible to estimate the internal adhesion of the panels based on the apparent density data.

Comparative study of the life cycle assessment of particleboards made of residues from sugarcane bagasse (Saccharum spp.) and pine wood shavings (Pinus elliottii)

This paper presents a research on the environmental impacts of particleboards produced from wastes, based on a comparative Life Cycle Assessment study. The particleboards were manufactured in laboratorial scale from the following residues: sugarcane bagasse (Saccharum spp.) and pine wood shavings (Pinus elliottii). The study was developed following the methodological guidelines of ISO 14040. The functional unit adopted was the m2 of the particleboards produced and the impacts were evaluated by the Environmental Development of Industrial Products method. The results indicated that pine particleboard present the highest environmental impact potential. Our findings suggested that the factors that mostly aggravated the environmental impacts were: the distance between the raw materials and the production site, and formaldehyde emissions (FE). The first is related to the combustion of fossil fuel during the acquisition of raw material, which achieved the values of 2185.94 g/m2 for consumption of non-renewable resources for pine particleboard and 893.53 g/m2 for bagasse particleboard. The second is related to the use of urea-formaldehyde resin, responsible for the FE into the air during production. The FE is accountable for the contamination of approximately 7,800,000.00 m3 of air per m2 of particleboard produced, and was the factor with the greatest impact in human toxicity potential. © 2013 Elsevier Ltd. All rights reserved.

Propriedades físico-mecânicas de painéis particulados de Eucalyptus saligna e casca de noz macadâmia

Pós-graduação em Engenharia Mecânica - FEG

Caracterização das propriedades físico-mecânica e de desempenho no lixamento de chapas particuladas (Dendrocalamus Giganteus)

Pós-graduação em Engenharia Mecânica - FEB

Produção de painéis a partir de resíduos sólidos para uso como elemento arquitetônico

Pós-graduação em Agronomia (Energia na Agricultura) - FCA

Caracterização físico-mecânica de painéis aglomerados de Eucalyptus grandis com adição de resíduos industriais madeireiros

Pós-graduação em Ciência Florestal - FCA

Caracterização física de painéis aglomerados de Eucalyptus grandis com adição de resíduos industriais madeireiros

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)