Interdisciplinary project applied to engineering education: construction of a miniature ceramic industry

The greatest challenge of undergraduate engineering courses is to encourage creativity, cooperation with other students, teamwork, and motivation in the first years of their courses. While students have little or no contact with advanced disciplines, it is very difficult to attract their interests and encourage them to develop the skills in their undergraduate courses. This work aims to achieve these objectives through a mini-factory project involving the construction of a production line of ceramic tiles on a laboratory scale, from the ceramic processing using raw materials to the shipping of the final product. Having been given an established monthly demand for ceramic tiles, the students determined the construction requirements of the mini-factory, as they have created the layout, including the processing equipment, the dimensioning of equipment, and its operational structure. This article intends to describe the successful creation of the ceramic tile mini-factory, including the objectives, benefits, and inherent difficulties of the process and the receptivity of the exercise by the students involved.

Estudo do comportamento reológico de barbotinas preparadas com argilas da Formação Corumbataí utilizadas no pólo cerâmico de Santa Gertrudes (SP)

Este estudo surgiu da necessidade das indústrias cerâmicas do pólo de Santa Gertrudes (SP) se adaptarem às mudanças do comportamento do mercado e às exigências dos órgãos ambientais em relação aos riscos causados pela geração de poeira na fase de preparação da massa. Assim, o processo de preparação de massa via úmida pode ser uma alternativa para esta substituição, sendo necessária a obtenção de uma barbotina que apresente um comportamento reológico adequado ao processo e ao consumo de energia. Foram feitas medidas de viscosidade, tensão de cisalhamento e taxa de cisalhamento com viscosímetro rotacional, tendo como parâmetros de controle, o teor de sólidos da barbotina e a granulometria. Desta forma, foram verificadas variações das suspensões, como o comportamento pseudoplástico e a tixotropia. Também foi analisada a dependência do comportamento reológico com a mineralogia das argilas, obtida por difração de raios X. Os resultados das curvas reológicas mostraram-se muito coerentes com a mineralogia determinada, indicando uma piora do comportamento reológico no sentido da base para o topo da Formação Corumbataí, devido à alteração supérgena e presença de esmectitas.

Influência da distribuição granulométrica na estabilidade dimensional de placas cerâmicas de base vermelha

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

Reintegração dos finos provenientes do beneficiamento de argila no processo de produção de revestimentos via seca

Na região de Rio Claro (SP), localiza-se o Pólo Cerâmico de Santa Gertrudes, responsável por cerca de 50% da produção nacional de revestimentos. Durante o beneficiamento da argila e preparação da massa, cerca de 2 a 3% argila fina é colocada em suspensão no ar, sendo quase toda retida nos filtros de manga. Esse material fino, por problemas de homogeneização ou tecnológico, representa perda de material e se constitui em um potencial agente de contaminação do ar e da água, necessitando ser armazenado. A presente pesquisa buscou viabilizar o aproveitamento do pó retido nos filtros, no próprio processo, através da granulação da massa por aspersão de barbotina preparada com o pó. Investigaram-se a composição ideal da barbotina e a influência dessa metodologia no produto final, comparando a massa granulada por aspersão com a massa-padrão.

Avaliação de diferentes inclinações e exposições de telhado em três tipos de cobertura em modelos reduzidos de instalações zootécnicas

The present study was developed in Departamentos de Engenharia Rural e Morfologia e Fisiologia Animal da FCAV/Unesp. The objective of evaluating different roof slopes and exposure in three types of coverage in models of animal installations. Project 48 built reduced models of wood were used with dimensions of 1,00 x 1,00 x 0,50 meters. The covering was one water, lateral and wood floor, disposed in the exhibitions North-south, being 24 prototypes in the north exhibition and 24 in the south. Were used in the covering roofs of ceramic type, galvanized steel and asbestos. The slopes varied of 20, 30, 40 and 50% for ceramic tile and 10, 30, 40 and 50% for the others and with two repetitions for slope. Inside the reduced models temperature readings were accomplished, of hour in hour during one year, for the system of acquisition of Data Logger Campbell Scientific-Ínc and externally the temperature of the air, incident radiation global solar, precipitation, speed and relative humidity of the air were measured. The results obtained during the experimental period of one year were appraised statistically for the statistical package SAS in the factorial outline, where three factors were considered: tile type, slope degree and exposure. The obtained averages were compared through the test of Tukey to 5% of probability. After analyzing the data we found that with increasing slope, there was a decrease in inside temperature in the cover prototypes, therefore, using steeper slopes with 50% of tipping ceramics and asbestos, with greater coverage on display South, we have lower temperatures in poultry houses in the geographic coordinates of the city of Jaboticabal.

Gerenciamento de resíduos sólidos em indústria de cerâmica: estudo de caso

Pós-graduação em Geociências e Meio Ambiente - IGCE

Caracterização comparativa de caulins para formulações de engobes e esmaltes cerâmicos

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Argilas da formação Corumbataí como base para obtenção de grés porcelanato por via seca

Pós-graduação em Geologia Regional - IGCE

Aplicação da rede neural MLP (Multilayer Perceptron) em indústria de pisos e revestimentos do Pólo Cerâmico de Santa Gertrudes - SP

Pós-graduação em Geociências e Meio Ambiente - IGCE

Caracterização de uma jazida visando a garantia da qualidade de matérias-primas para indústria cerâmica de revestimentos

Pós-graduação em Geologia Regional - IGCE

Avaliação de diferentes materiais de cobertura, inclinações e exposições de telhado na temperatura interna em modelos reduzidos de instalações zootécnicas

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Zoneamento geoambiental como instrumento de planejamento e gestão de recursos do pólo cerâmico de Santa Gertrudes

The disorded and unnplaned occupation is not recent in out territory but it concerns to a historical territorial invasion that roots the time of our country discovery. However, they have started to cause issues nowadays, as in the case of urban conurbations. Somehow these unorganized urban, industrial and agricultural occupations did not have any sort of information or indication of the appropriate situation at that time. Because of that there has been researches by several groups to induce the users of the several renewable and non renewable resources to explore them according to their natural potential capacity.The Ceramic Pole of Santa Gertrudes, the national largest producer of ceramic tile, faces this problem of disorder occupation. Among other themes, the reorganization of the physical environment, proposed by several groups of researchers and scholars of this subject, is gaining attention now.The method of Geoenvironmental Zoning results in a way of prevention from this issue. Crossing information of the physical environment and generating maps whose areas and subdivisions have similar characteristics, it is possible to manage studies and handle these areas according to their potentiality.

Evaluation of roof slope and exposure with different roofing materials in reduced models of animal production facilities in spring and summer

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

Characteristics of the double-torsion test to determine the R-curve of ceramic materials

Double-torsion tests were carried out on a commercial ceramic floor tile to verify whether this test is suitable for determining the R-curve of ceramics. The instantaneous crack length was obtained by means of compliance calibration, and it was found that the experimental compliance underestimates the real crack length. The load vs. displacement curves were also found to drop after maximum loading, causing the stress intensity factor to decline. The R-curves were calculated by two methods: linear elastic fracture mechanics and the energetic method. It was obtained that the average values of crack resistance, R, and the double of the work of fracture, 2 · γwof, did not depend on notch length, a0, which is a highly relevant finding, indicating that these parameters were less dependent on the test specimen's geometry. The proposal was to use small notches, which produce long stable crack propagation paths that in turn are particularly important in the case of coarse microstructures.

CERAMIC MATERIAL FROM SEWAGE SLUDGE AS SUPPORT MATERIAL SUPPLY WATER FILTRATION

This study shows a possibility of using municipal sewage sludge after thermal treatment in the production of a filtering material to water treatment. Due to the fast urbanization and implementation of high standards for effluent in many countries in recent years, the sewage sludge is being produced in an ever increasing amount. Therefore, the use of sludge is a suitable solution for the expected large quantity of sludge. Dehydration of sludge was performed by controlled heating at temperatures of 1100 degrees C, 850 degrees C, 650 degrees C, 350 degrees C for 3 hours. After thermal treatment the sludge was characterized by X-ray fluorescence, TG/DTG/DTA, residue solubilization and residue lixiviation tests. The aim of the present work was to observe, thought the characterization techniques, if the treated sewage sludge is or not adequate to be used as filter material to water treatment. It will be verified which treatment temperature of the sludge offer possibility to its use in water treatment without carrying pollutants in concentrations out of the standards.