Eficiência energética em uma indústria madeireira

In wood processing industries, which use electrical equipment in the production process, in most cases these are badly scaled or operate under inadequate conditions, resulting directly in industrial energy efficiency, which proves important because besides having technological innovation, also with practices and policies, aims to decrease power consumption. So in a wiring project should take into account the variables that influence energy efficiency. Thus this work has been reviewed and subsequently calculated some of these variables, such as active power, power factor and demand for the entire industry (global) and also for specific equipment, the chipper. The network analysis was performed in a wood processing industry in the city of Taquarivaí - SP, and evaluated these variables with a network analyzer and also by analysis on energy bills, which were found in both analysis levels below those found in literature. These factors are due to poor design, improper use, storage of equipment or even by characteristic of the production process, ie, the equipment running on empty because of the volatility of production

Estudo comparativo de métodos para determinação da densidade básica de cavacos e discos de madeira

Pós-graduação em Ciência Florestal - FCA

Modelagem de processos, com foco em MRP, visando aplicação em pequenas empresas

Este trabalho propõe a inclusão de informação extraída a partir da modelagem de processos para auxiliar pequena empresas do setor madeireiro no controle de fluxo de materiais e estoques. Para isto são apresentados conceitos de modelagem de processos e sistema MRP I (Material Requirement Planning). Desta forma foi realizado um estudo detalhado sobre o sistema citado e posteriormente sobre as possibilidades de aplicações de uma modelagem de processos. Em seguida, chegou-se a proposta de modelagem para o tipo de empresa em questão. A modelagem é constituída por cinco etapas, onde é sugerida a inclusão de tendência de demanda para maior controle de necessidades de materiais. O resultado obtido, a modelagem, pode ter grande utilidade no controle de fluxo de materiais em pequenas empresas, acarretando menores problemas no atendimento de demanda e acumulo de estoques e assim aumentando sua competitividade.

Estudo de caso de controle estatístico de processo: levantamento estatístico de defeitos em molduras

This graduate work approaches the study of Statistical Process Control - SPC, in a stage production of an industrial frame, aiming to use the tool of statistical process control (SPC) to assess the process capability. Where the process needs improvement as well not meet the specifications. Assessing the needs that the company needs to improve quality management, and the difficulties they present during the implementation of the CEP. The present study is to use the method of case study. The results are presented through study of the level of defects using Pareto diagrams and control chart by - (p) fraction defective, and checking the capacity and stability of the process using control charts and histograms XbarraR. The process demonstrated the need for improvements in process and quality management. At the end of the work are presented suggestions for improving the quality system of the company

La Formación Corumbataí y su importancia en la industria cerámica del estado de São Paulo - Brasil

El desarrollo acelerado del polo cerámico de Santa Gertrudes (provincia de São Paulo) en la década de 90, fue causado principalmente por la localización privilegiada de la materia prima asociada al desarrollo tecnológico, las grandes reservas, el acceso fácil por autopistas que facilitan la distribución de los productos y la proximidad de los grandes centros consumidores. Este desarrollo facilitó que este Polo tuviera un boom en el inicio de 2007 en la fase de madurez con una producción de 367 millones de metros cuadrados, transformándose así en el mayor polo cerámico de las Américas. de acuerdo con los estudios geológicos realizados en este trabajo, las rocas de la Formación Corumbataí, origen de la materia prima usada en el polo cerámico, fueron clasificadas en cinco litofacies: maciza, laminada, intercalada I, intercalada II y alterada. Estas litofacies, por sus características mineralógicas y químicas, fueron consideradas arcillas illíticas con porcentaje medio de fundentes. Tomando como referencia las Normas para baldosas cerámicas, las características cerámicas obtenidas en el laboratorio demostraron que la mayoría de la materia prima es compatible con el grupo BIIb (Absorción de agua entre 6 y 10%).

Analise de uma agroindustria de tomate na Alta Sorocabana: as relacoes industria-produtor.

Looks at the procedures used to organize producers and production in Alta Sorocabana, Brazil. An increasing subordination of the industry is leading to a loss in the competition for expansion. Spatial effects in the region and future trends in tomato cultivation are examined.-J.Robertson

Mineralización de la paja de caña de azúcar en suelo adicionado con viñaza (suproducto de la industria del alcohol de caña de azúcar) y fertilizante nitrogenado

Cellulose is the most abundant vegetable organic compound, being derived mainly from plant residues. The decomposition of sugar-cane (Saccharum officinarum L.) straw was studied in a period up to 90 days, through variables related to the carbon cycle, such as respiratory activity and CM-cellulase (CM, cellulose microcrystalline) and CMC-cellulase (CMC, carboxymethylcellulose) activities. The treatments consisted of 0, 0.5 and 1.0% of straw, in the presence and absence of vinasse (a sugar-cane alcohol industry byproduct) and nitrogen fertilizer. The respiratory and cellulase activities increased up to the 14th day of incubation and later decreased. The respiratory activity was 1.9 and 2.3 fold larger (P < 0.05) in the soil with 0.5 and 1.0% of straw added, respectively, in relation to the control. CM- and CMC- cellulase activities also increased from 1.8 to 2.9 and from 2.3 to 2.7 fold, respectively. The vinasse addition enhanced CO 2 production and CM-cellulase activity, however, no significant effect was observed on CMC-cellulase activity. The addition of N reduced both respiratory and cellulase activities. The decomposition of the sugar-cane straw may enhance soil nutrient cycling increasing agricultural production. © 2006 Instituto de Investigaciones Agropecuarias, INIA.

Estudo do Comportamento da Viscosidade de Sistemas de Carboximetilcelulose de Sódio e Diferentes Componentes nos produtos para industria alimentícia

Currently, the food market is a great competition. It is no longer unanimously in the CMC powder drinks, as in the past, xanthan gum, always seeking to develop more economic alternatives, such as guar gum. It is clear, therefore, it is of vital importance to understand thoroughly the operation of a particular product in different process conditions and with different materials so that we can develop and adapt both new processes and products to new market reality

Estudo de caso: aplicação do método DMAIC-White Belt- na redução de latas amassadas em uma produção de leite em pó

This work consists of the implementation of the steps Define, Measure , Analyze , Improve and Control ( DMAIC ) to develop a Six Sigma project in an industry the food industry. The objective was to demonstrate a potential for reducing the occurrence of crushed cans in potting milk powder industry in a White Belt project. The food industry accounts for about 9 % of Brazil's gross domestic product ( GDP ), generating thousands of jobs . Among the major sectors of the food industry is the manufacturing sector of milk , occupies approximately 10 % of the total turnover of the food industry . Brazil is considered today one of the eight largest producers of milk powder in the world. The milk powder is packed , mostly for aluminum cans that are lined internally with varnishes and other materials to protect the milk of metals from aluminum. When the cans are dented food protection is compromised and may lead ingestion causing dis-eases such as botulism. Aiming to solve the problem of dented cans methodology was used as a case study with a quantitative approach through the DMAIC method. Some quality tools used in each step of the project as brainstorming , cause and effect diagram , flowchart , ef-fort and impact matrix, 5W1H , among other Pareto diagram is presented . A survey about the disposal of cans in the company verifying a mean loss and, from this histor-ical , a goal loss was calculated was performed . With the target set we calculated the annual saving design . During application of DMAIC was found that the highest rate of loss occurred in transportation between the factory and the factory that fills cans milk . Several actions were taken to resolve problems that resulted in dented cans and the first two months of phase control it was found that the smaller losses calculated target resulting in a saving for the company. The short time of implementa-tion of the Improve phase did not allow a more detailed a ...

Redução do tempo de setup de máquinas de usinagem em uma industria automobilística

Continuous improvement of industrial processes is one way to become companies more competitive in the market. For this, a fairly widespread use is the methodology of lean production systems, by eliminating waste. One of the tools of these systems is the method of rapid exchange of die or also called SMED, which will be applied in this study. The study aims to develop proposals for reducing the time of set up of two machines in two machining lines, watching also the ergonomics and safety conditions in this operations. The set up time reduction is justified among others, due to increase the machine productivity. In applying the connecting rod machining line, there were two types of exchange. Reductions in time to set up proposals reached values of 47% to one of them, and 55% to the other. It is important to underline that to reach this result, there was no need for large investments. In the application in block machining line, was developed an improvement in the ergonomic area. It was placed a pulley block that came to increase the time of tool change. Aiming to improve the security of the exchange, without productivity loss, the method was applied to reduce this time. It was developed two proposals.: the first would reduce that time by 19%, and does not require many resources of the company. The second involves the parallelization of the exchange, so that the reduction is 48%. However, this proposal requires one more manpower at the time of exchange and it is not always possible

Absentismo laboral por patología odontológica y médica en una industria de gran porte del sector mecánico y mueblero

Introduction: The current Brazilian legislation states that health services must be performed by the Specialized Service of Safety Engineering and Labor Medicine (SESMT). Objective: To analyze the dental and medical reasons for absenteeism, checking the interference of factors such as age, gender and position of the worker, and most of the reasons that led the employee to miss work. Material and methods: The research appears as a descriptive study with a quantitative approach. The dental and medical certificates and statements of attendance were analyzed, duly approved, lodged in a acrylic industry in the city of Araçatuba-SP, from January to July 2011. Results: Of the total number of certificates (n = 1841), only 103 (5.6%) were for dental reasons. Predominance of the age group of 20-29 years, males and with non-administrative function. The reasons most dental and medical certificates stated that led the workers to miss working days were "inclusive and impacted teeth" and "diarrhea and gastroenteritis of presumed infectious origin", respectively. As to factors related to absenteeism, there was a severity index of 2.83, 1.33 frequency and average duration of absences of 2.12. Conclusions: It is concluded that dental reasons had little weight on total absences due to illness that caused the temporary leave of the worker for a shorter period. The age and function variables influence the occurrence of work absenteeism.