Estudo do comportamento reológico de barbotinas preparadas com argilas da Formação Corumbataí utilizadas no pólo cerâmico de Santa Gertrudes (SP)

Este estudo surgiu da necessidade das indústrias cerâmicas do pólo de Santa Gertrudes (SP) se adaptarem às mudanças do comportamento do mercado e às exigências dos órgãos ambientais em relação aos riscos causados pela geração de poeira na fase de preparação da massa. Assim, o processo de preparação de massa via úmida pode ser uma alternativa para esta substituição, sendo necessária a obtenção de uma barbotina que apresente um comportamento reológico adequado ao processo e ao consumo de energia. Foram feitas medidas de viscosidade, tensão de cisalhamento e taxa de cisalhamento com viscosímetro rotacional, tendo como parâmetros de controle, o teor de sólidos da barbotina e a granulometria. Desta forma, foram verificadas variações das suspensões, como o comportamento pseudoplástico e a tixotropia. Também foi analisada a dependência do comportamento reológico com a mineralogia das argilas, obtida por difração de raios X. Os resultados das curvas reológicas mostraram-se muito coerentes com a mineralogia determinada, indicando uma piora do comportamento reológico no sentido da base para o topo da Formação Corumbataí, devido à alteração supérgena e presença de esmectitas.

Propriedades reológicas de matérias-primas do Pólo Cerâmico de Santa Gertrudes provenientes da Formação Corumbataí (região de Rio Claro, SP)

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

Avaliação do potencial genotóxico e mutagênico de amostras de águas de recursos hídricos que recebem efluentes urbanos e industriais do pólo ceramista da cidade de Santa Gertrudes - SP

Pós-graduação em Ciências Biológicas (Biologia Celular e Molecular) - IBRC

Estudo do comportamento reológico de suspensões argilosas da Formação Corumbataí

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)

Relações entre o tempo atmosférico e doenças cardiorespiratórias na cidade de Cordeirópolis-SP

Pós-graduação em Geografia - IGCE

Adição experimental de novos materiais às argilas da região do polo cerâmico de Santa Gertrudes (SP)

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

Propriedades químico-mineralógicas e cerâmicas de rochas da formação Corumbataí: aplicação na diversificação de produtos

Pós-graduação em Geologia Regional - IGCE

Caracterização de argilas usadas para produção de cerâmica vermelha e estudo das alterações nas suas propriedades pela adição de resíduos

Neste trabalho são apresentados os resultados de caracterização das principais argilas usadas pela indústria cerâmica vermelha regional e, também, de alguns resíduos sólidos produzidos na região de Presidente Prudente - SP. Os resultados da incorporação destes resíduos em massas cerâmicas são avaliados através do estudo de suas propriedades tecnológicas. Para a caracterização dos materiais foram utilizadas as seguintes técnicas: análise textural (concentração das frações areia, silte e argila), difratometria de raios X e análise térmica. As propriedades tecnológicas de corpos de prova cerâmicos foram avaliadas através dos seguintes parâmetros: retração linear (RL), perda de massa ao fogo (PF), massa específica aparente (MEA), porosidade aparente (PA), absorção de água (AA) e resistência mecânica à flexão (RMF). Corpos de prova, com diferentes concentrações de resíduos, foram prensados (prensa uniaxial manual) e queimados em temperaturas que variaram de 800 a 1200 oC, usando um forno tipo mufla com controle de temperatura. As argilas sedimentares foram coletadas nas margens do rio Paraná e em áreas de várzea, próximas as cerâmicas. As amostras estudadas, coletadas nos depósitos das cerâmicas, são usadas para produção de tijolos maciços, blocos furados e telhas. Quatro tipos diferentes de resíduos foram estudados: (1) lodo de estação de tratamento de água ETA, (2) torta de filtro de indústria de re-refino de óleo lubrificante, (3) pó de vidro (soda-cal) de garrafa tipo long neck descartável, e (4) cinza de bagaço de cana. Estes resíduos foram incorporados em massas cerâmicas coletadas nas indústrias... (Resumo completo, clicar acesso eletrônico abaixo)

A influência da temperatura na secagem forçada da matéria-prima cerâmica da Formação Corumbataí na região do Polo de Santa Gertrudes (SP)

Pós-graduação em Geociências e Meio Ambiente - IGCE

Development of ceramic cutting tools for future application on dry machining

Advanced ceramic materials constitute a mature technology with a very broad base of current and potential applications and a growing list of material compositions. Within the advanced ceramics category, silicon nitride based ceramics are wear-resistant, corrosion-resistant and lightweight materials, and are superior to many materials with regard to stability in high-temperature environments. Because of this combination the silicon nitride ceramics have an especially high potential to resolve a wide number of machining problems in the industries. Presently the Si3N4 ceramic cutting tool inserts are developed using additives powders that are pressed and sintered in the form of a cutting tool insert at a temperature of 1850 °C using pressureless sintering. The microstructure of the material was observed and analyzed using XRD, SEM, and the mechanical response of this array microstructure was characterized for hardness Vickers and fracture toughness. The results show that Si3N4/20 wt.% (AlN and Y 2O3) gives the best balance between hardness Vickers and fracture toughness. The Si3N4/15 wt.% (AlN and Y 2O3) composition allows the production of a very fine-grained microstructure with low decreasing of the fracture toughness and increased hardness Vickers. These ceramic cutting tools present adequate characteristics for future application on dry machining. © (2010) Trans Tech Publications.

Valorization of sugarcane bagasse ash: Producing glass-ceramic materials

Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

CERAMIC MATERIAL FROM SEWAGE SLUDGE AS SUPPORT MATERIAL SUPPLY WATER FILTRATION

This study shows a possibility of using municipal sewage sludge after thermal treatment in the production of a filtering material to water treatment. Due to the fast urbanization and implementation of high standards for effluent in many countries in recent years, the sewage sludge is being produced in an ever increasing amount. Therefore, the use of sludge is a suitable solution for the expected large quantity of sludge. Dehydration of sludge was performed by controlled heating at temperatures of 1100 degrees C, 850 degrees C, 650 degrees C, 350 degrees C for 3 hours. After thermal treatment the sludge was characterized by X-ray fluorescence, TG/DTG/DTA, residue solubilization and residue lixiviation tests. The aim of the present work was to observe, thought the characterization techniques, if the treated sewage sludge is or not adequate to be used as filter material to water treatment. It will be verified which treatment temperature of the sludge offer possibility to its use in water treatment without carrying pollutants in concentrations out of the standards.

Use of Sludge as Ceramic Materials

Nowadays, with increase amounts of sludge derived from the treatment of domestic sewage put pressure into research on systems for the adequate use of these materials. The aim of the present work is to study the use of sludge ash, from sintering and calcinated process, as a raw material for the ceramic industry. Using the sewage sludge ashes as ceramic raw material there will be no contamination of soil and underground water. Metals and toxic compounds like Al, Fe, Ba, Cr, Cu, Mn and Zn oxides were analyzed and characterized by X-ray fluorescence (XRF), scanning electron microscopy (SEM) and plasma emission spectroscopy (ICP-OES). The leached material was chemically analyzed where the integration of oxides into the ceramic matrix of sludge ash was observed. Residual decomposition was analyzed by TG, DTG and DTA curves.

Vibrational spectroscopy applied to the study of archeological ceramic artifacts from Guarani culture in Brazil

An archeological artifact can be seen as a chronological element, which helps to determine the age of certain society and to understand the thinking, values and the way of life of this society. Thus, the classification of archeological artifacts is one of the approaches used to study the cultural system of antique societies trying to reconstruct their history. The "Centro de Museologia, Antropologia e Argueologia (CEMAARQ)" of the "Unesp Univ Estadual Paulista" in Presidente Prudente, São Paulo state, Brazil, develops projects within this context (identification and preservation). This is the case of the archeological site named "Lagoa São Paulo-02" discovered in 1993 at the margins of the Parana river in the region of Presidente Epitacio city, São Paulo state, Brazil. This site has ceramic fragments of different shapes and sizes that have a strong influence of traces of the Guarani culture, which is one of the Brazilian native populations. These samples were basically characterized via micro-Raman scattering and Fourier transform infrared absorption (FTIR) spectroscopies. The main objective was to identify the pigments used in the manufacture of the ceramic artifacts and to analyze the composition of the ceramic body to understand how the artifacts were made. Three pigments were found: red, black and white. For the red pigment were identified characteristic bands of hematite, an iron oxide found in the red rocks of the river banks that were eroded by water. The black pigment, probably, is due to the use of vegetal charcoal, which is found in nature as the product of burning organic material such as wood. For the white pigment, the FTIR spectra suggested the use of kaolin, either in the ceramic body or in the proper white pigment, due to the presence of the characteristic bands of the kaolinite. Complementary, the additives applied as anti-plastics were identified as charcoal and quartz, being the latter found in the rocks present in the archeological site. (C) 2010 Elsevier B.V. All rights reserved.

Sugarcane bagasse ash as a potential quartz replacement in red ceramic

Sugarcane bagasse ash (SCBA) is an industrial waste that contains silicon and aluminum oxides as the major components and iron, calcium, magnesium, and potassium oxides as the main minor components. In this paper, SCBA from one Brazilian factory was characterized and tested for its influence on the ceramic properties of clay/ash ceramic probes. Prismatic probes were pressed (18 MPa) using a ceramic mass mixed with 0%, 5%, 8%, and 10% ash. The probes were fired at temperatures between 800 degrees and 1200 degrees C. X-ray diffraction, X-ray fluorescence, thermal analysis (differential thermal analysis, thermo-gravimetric analysis/differential thermogravimetric analysis), and tests for texture (particle-size analysis), flexural strength, and linear shrinkage were carried out to characterize the samples. The results showed that the amount of ash to be incorporated will depend on mainly the composition of clay but also ash, and indicated that the clay used in this work can incorporate up to 10% weight of ash to produce solid bricks. The results also showed an improvement in ceramic/ash properties up to sintering temperatures higher than 1000 degrees C.