Estudo de caso: aplicação do método DMAIC-White Belt- na redução de latas amassadas em uma produção de leite em pó

This work consists of the implementation of the steps Define, Measure , Analyze , Improve and Control ( DMAIC ) to develop a Six Sigma project in an industry the food industry. The objective was to demonstrate a potential for reducing the occurrence of crushed cans in potting milk powder industry in a White Belt project. The food industry accounts for about 9 % of Brazil's gross domestic product ( GDP ), generating thousands of jobs . Among the major sectors of the food industry is the manufacturing sector of milk , occupies approximately 10 % of the total turnover of the food industry . Brazil is considered today one of the eight largest producers of milk powder in the world. The milk powder is packed , mostly for aluminum cans that are lined internally with varnishes and other materials to protect the milk of metals from aluminum. When the cans are dented food protection is compromised and may lead ingestion causing dis-eases such as botulism. Aiming to solve the problem of dented cans methodology was used as a case study with a quantitative approach through the DMAIC method. Some quality tools used in each step of the project as brainstorming , cause and effect diagram , flowchart , ef-fort and impact matrix, 5W1H , among other Pareto diagram is presented . A survey about the disposal of cans in the company verifying a mean loss and, from this histor-ical , a goal loss was calculated was performed . With the target set we calculated the annual saving design . During application of DMAIC was found that the highest rate of loss occurred in transportation between the factory and the factory that fills cans milk . Several actions were taken to resolve problems that resulted in dented cans and the first two months of phase control it was found that the smaller losses calculated target resulting in a saving for the company. The short time of implementa-tion of the Improve phase did not allow a more detailed a ...

Ocorrência de Clostridium botulinum tipos C e D em criatórios de bovinos no município de Cocalinho, Vale do Araguaia, Mato Grosso

In order to assess the occurrence and distribution of spores and toxins of Clostridium botulinum types C and D in three farms in Cocalinho, at the Araguaia River valley, State of Mato Grosso, Brazil, we analyzed sediment samples from 40 water holes, soil and cattle feces, collected around water holes. Sediments were analyzed by direct method, whilst feces, soil and also sediment samples were individually analyzed by indirect method. The detection of spores and botulinum toxins in the filtered material was performed by bioassay in Swiss Webster mice strain, as well as the serum-neutralization of the positive materials for typing. Samples of cattle feces showed the largest positive rate for C. botulinum, with 25/40 (62.5%), followed by soil, 12/40 (30%), and by sediment, 13/40 (32.5%). From the 40 cattle feces samples, 25 (62.00%) were positive for Clostridium botulinum; six samples were identified as type C, other six as type D, and 13 samples were classified as CD complex. From the equal number (40) of soil samples, 12 (30%) were positive for C. botulinum; two samples were identified as type C, other three as type D, and seven samples were classified as CD complex. Regarding the 40 sediment samples, 13 (32.5%) were positive for C. botulinum; two samples were identified as type C, other three as type D, and eight samples were classified as CD complex. No botulism toxin was detected by indirect method.