215 resultados para Ceramic raw materials


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As argilas vermelhas, utilizadas para cerâmica estrutural e de revestimentos, apresentam variações significativas que se refletem no comportamento apresentado durante o uso, para obtenção de determinado produto. Dentro de cada segmento industrial há requisitos básicos para que uma determinada argila ou mistura tenha capacidade de dar produtos que se encaixem dentro das respectivas Normas. Um dos parâmetros básicos para sua classificação é a absorção de água das peças cerâmicas, que resulta da presença de poros abertos. Esta depende, tanto das matérias primas utilizadas, quanto dos processos aplicados durante a fabricação (moagem, umidificação, conformação e queima, principalmente). Neste trabalho foram estudadas argilas vermelhas provenientes da Formação Corumbataí na região do Pólo Cerâmico de Santa Gertrudes (SP) e da Formação Tatuí na região de Cesário Lange (SP) procurando parâmetros indicativos que permitam uma seleção apropriada de matérias primas para realizar combinações adequadas das mesmas, para revestimentos via seca no primeiro caso, e blocos estruturais no segundo. Foram amostradas argilas com características diferentes, estudando a evolução da sinterização com o aumento da temperatura visando analisar a influencia da distribuição granulométrica e da mineralogia no comportamento apresentado. Com as mesmas amostras foram preparadas misturas calculando a contribuição de cada matéria-prima baseado na absorção de água de cada componente, prefixando a temperatura de queima e o valor de absorção de água. As diferenças entre os valores experimentais e os esperados foram analisadas visando entender as causas das variações. A distribuição de partículas resultante da moagem das matérias primas é influenciada fortemente por processos de intemperismo, sendo que, em termos gerais, as mais intemperizadas...

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Purpose: To evaluate the microtensile bond strength (MTBS) of ceramic cemented to dentin varying the resin cement and ceramic shades.Materials and Methods: Two VITA VM7 ceramic shades (Base Dentine 0M1 and Base Dentine 5M3) were used. A spectrophotometer was used to determine the percentage translucency of ceramic (thickness: 2.5 mm). For the MTBS test, 80 molar dentin surfaces were etched and an adhesive was applied. Forty blocks (7.2 x 7.2 x 2.5 mm) of each ceramic shade were produced and the ceramic surface was etched (10% hydrofluoric acid) for 60 s, followed by the application of silane and resin cement (A3 yellow and transparent). The blocks were cemented to dentin using either A3 or transparent cement. Specimens were photoactivated for 20 s or 40 s, stored in distilled water (37 degrees C/24 h), and sectioned. Eight experimental groups were obtained (n = 10). Specimens were tested for MTSB using a universal testing machine. Data were statistically analyzed using ANOVA and Tukey's post-hoc tests (alpha <= 0.05).Results: The percentage translucency of 0M1 and 5M3 ceramics were 10.06 (+/- 0.25)% and 1.34 (+/- 0.02)%, respectively. The lowest MTBS was observed for the ceramic shade 5M3. For the 0M1 ceramic, the A3 yellow cement that was photocured for 20 s exhibited the lowest MTBS, while the transparent cement that was photocured for 40 s presented the highest MTBS.Conclusions: For the 2.5-mm-thick 5M3 ceramic restorations, the MTBS of ceramic cemented to dentin significantly increased. The dual-curing cement Variolink II photocured for 40 s is not recommended for cementing the Base Dentine 5M3 feldspathic ceramic to dentin.

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Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

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This work presents a proposal to create a Polo Ceramic Craft in the town of Indiana - SP, through the potter’s organization in a cooperative that will coordinate activities to add value to ceramic pieces. To achieve this, two things are essential: improving the ceramic body and improve the properties of the ceramic material. For the first action it’s necessary to create a Central Mass Production of Ceramics, to provide raw materials and homogeneous composition that results in differentiated ceramic after burning process (sintering). To this end, we propose the incorporation of additives (which act as fluxes) to the clay material. These additives can be mineral such as feldspar and nefelinas or leavings, such as glass powder obtained from disposable containers. For the second action is necessary to acquire an oven, electric or gas, it reaches higher temperatures (around 1200 ° C). The presence of the additive and burning at higher temperatures will enable better production of sintered ceramic material with less porosity and water absorption and higher mechanical strength, and pieces vitrified and glazed, allowing them to assign a higher value. For the production of these materials (thinner walls) requires a smaller volume of clayey raw materials. Besides benefiting the ceramic pieces, the proposed changes reduce the environmental impact caused by burning wood, since it will be replaced by natural gas (or electricity), and even will reduce the disposal of glass containers in the environment by recycling and incorporating this material in the clay. From a social standpoint, the cooperative is crucial to the viability of the proposed project, to coordinate activities and commercial production, which will result in better wages and profits for companies and consequently for the city and its population

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The use of ceramic materials in ballistic armor is considerable. Such materials can be very harder and lighter than metallic materials commonly used and it presents advantages to replace metallic materials when necessary toughness can be achieved. However, as SiC and Al2O3 ceramic, traditionally used for shielding, still have high manufacturing cost or low density do not have enough to shield applications such as aircraft. An alternative is the glass-ceramics, ceramics obtained by controlled crystallization of glasses, whose properties can be adjusted by choosing the chemical composition of glass, heat treatment of crystallization and special treatments such as ion exchange on the surface, resulting in increased mechanical strength . The objective of this project is to study the kinetics of crystallization of a glass composition based on cordierite (2MgO.2Al2O3.5SiO2), low density and high hardness, for the manufacture of glass-ceramics for ballistic tests. Shown in this report are results of heat treatment of crystallization and characterization by thermal analysis (DSC) glass obtained previously, indicating uneven distribution of crystals, and drying, weighing, mixing of raw materials and a new fusion of glass, the same composition

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Biodegradable polymers are starting to be introduced as raw materials in the food-packaging market. Nevertheless, their price is very high. Starch, a fully biodegradable and bioderived polymer is a very interesting alternative due to its very low price. However, the use of starch as the polymer matrix for the production of rigid food packaging, such as trays, is limited due to its poor mechanical properties, high hidrophilicity and high density. This work presents two strategies to overcome the poor mechanical properties of starch. First, the plasticization of starch with several amounts of glycerol to produce thermoplastic starch (TPS) and second, the production of biocomposites by reinforcing TPS with promising fibers, such as barley straw and grape waste. The mechanical properties obtained are compared with the values predicted by models used in the field of composites; law of mixtures, Kerner-Nielsen and Halpin-Tsai. To evaluate if the materials developed are suitable for the production of food-packaging trays, the TPS-based materials with better mechanical properties were compared with commercial grades of oil-based polymers, polypropylene (PP) and polyethylene-terphthalate (PET), and a biodegradable polymer, polylactic acid (PLA).

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This work is part of several research related to the plan of design and construction of a sustainable house. The previous researches focused on sustainable materials and it have shown that ceramic material are more interesting to improve the thermal comfort and the reduction of fees and prices of the house, making possible to construct popular home, mainly clay bricks, that have high thermal inertia and low costs, besides the fact that it is easy to find the raw materials in nature and process them. However, a major issue in using clay bricks is that it uses too many energy to be processed during the sintering (burning), a crucial part of the process that assures mechanical resistance. Alternative materials are being proposed by the researchers, as the clay bricks without the sintering mixed with Portland cement, assuring the proper resistance to the brick. Raw materials of cement, however, also need to be thermally processed in rotary kilns, in a process called clinckerization. This research was proposed for comparing the energy used by the two types of bricks and other objectives, in order to determinate which one uses less thermal energy. The intention was to compare the energy used during the sintering of regular clay bricks and the unfired bricks with 10%, 20%, 30%, 40%, 50%, 60%, 70%, 80%, 90% and 100% of Portland cement. The paper also investigated and compared the use of electrical and thermal energy of all the bricks to identify how important were the thermal stages (sintering or clinkerization) relatively to the total energy spent. At last, a resumed analysis was performed to identify the possible health damages of the many life cycles of the bricks. The conclusion was that unfired bricks with less than 40% of cement use less thermal energy to be processed. In addition, their carbon dioxides emissions were less dangerous to ... (Complete abastract click electronic access below)

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Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)

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Conselho Nacional de Desenvolvimento Científico e Tecnológico (CNPq)

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The aim of this work is to study the replacement of currently used thermoplastics by composites reinforced with vegetable fibers with several advantages, mainly better mechanical properties, low weight and competitive cost compared to its counterparts. Extrusion and injection molding processes were studied using polypropylene (PP) matrix. The raw materials used were sugar cane bagasse, elephant grass, wood, milk cartons and recycled polypropylene. The composites were tested for bending, tension, hardness and impact resistance, following ASTM standards. The results obtained were extremely positive since they proved that natural fibers as reinforcement can be an important alternative to replace talc and other fillers.

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Considering the increasing demand for seedlings of plants for aforestation and the scarcity of raw materials for the substrates used for plant growth, it is necessary to evaluate new components and formulations that ensure the quality of seedlings. In this experiment the development and quality of production of Eucalyptus urophylla x E. grandis seedlings was studied through vegetative propagation, as a function of nine compositions of substrate, produced from fine-grained vermiculite, carbonized rice chaff and coconut fiber in hard plastic tubes of 50 mL as containers. The physical properties of substrates and morphological development and the quality of the root system of seedlings were evaluated at 90 days after staking. The substrates with higher total porosity promotes better quality of the root system, which consequently results in cuttings with larger diameter, shoot and root dry weight and Dickson Quality Index. Other properties for the physical characteristics of substrates other than mentioned in literature can also be considered adequate.