Fresamento de madeiras de média densidade: MDF

The technological expansion and market manufactured wood as wood paneling makes the research of processes involving this material are increasingly necessary . The present study examines the milling process MDF - fiberboard with average density endmill with helical teeth , with the analysis of the surface finish by evaluating the surface roughness ( Ra) and analysis of the power consumption . We analyzed three types of cuts in milling : concordant , discordant , and cut top . We used 5 rpm (6000 , 8000 , 10000 , 12000 and 14000 RPM) , establishing five-speed cutting, 301 , 402 ,502, 603 and 703 m / min respectively. Five forward speeds and 4, 6, 8, 10 and 12 m / min. Each condition was repeated six times , totaling 180 tests. The results of roughness were obtained from rugosimeter data and the power consumption were obtained by Hall-effect sensor . These results were statistically analyzed using analysis of variance and Tukey test . Finally it was concluded that there are few significant differences between the results themselves vary roughness when cutting speeds and feed and no major differences in power consumption . The best surface quality and lower power consumption were for cutting speed of 703 m / min . To varying forward speed , the speed of 4 m / min showed better surface quality and lower power consumption

Efeito da aplicação do fluido de corte na usinagem da superliga Nimonic 80A

The nickel alloys have a chemical composition with high tenor of alloy elements which are responsible for the material's mechanical and thermal properties, but also are the main causative of problems during the machining, making the process difficult. The objective of this work is the study of the machining by external cylindrical turning of the nickel based alloy Nimonic 80A, seeking the machining optimization of this alloy, seeking the best condition of lubricant fluid use, providing real increases of productivity without the need of investments in new production means. Besides, the results of this work should offer more detailed information regarding the behavior of this alloy in relation to machining by turning. The machining experiences were accomplished in a specimen of the nickel alloy, considering the machining parameters: cutting speed (75 and 90 m/min), cutting depth (0,8 mm) and feed rate (0,15 and 0,18 mm/v). The valuations were accomplished in a CNC lathe and tools with of hard metal inserts. After each stage of the turning the measures of the cutting length were accomplished, of the waste of the tools through a magnifying glass (8x) and the roughness of the specimen evaluated in each phase of the process, with the aid of a portable roughness meter. Through light optical microscopy it was possible to observe the wear of the cutting tools for each appraised condition. The roughness values, Ra and Ry, for the appraised conditions were always superiors to the theoretical values. After analysis of the results it was possible to end that, the best acting for this work strip tested it was obtained for ap=0,8mm: f=0,15mm/rev and VC=75m/min, what resulted in a larger cutting length (1811 m)

Fresamento de Eucalyptus grandis

The process of milling wood is widely used in operations such as planing and manufacturing frames . Machines like planers , desengrossadeiras , routers , moldureiras and machining centers employ the milling process for cutting wood . In this work the process of milling CNC machining center of Eucalyptus grandis was studied because this is very much used in furniture , but without consistent studies on this process . This work a CNC machining center brand TECH Z1 for analysis of surface quality ( Ra ) in relation to the variation of cutting speed and feed in concordant and discordant tangential milling and face milling was used . We used Eucalyptus grandis . Four forward speeds ( 3, 5 , 7, and 9 m / min ) for four shear rates ( 5,9; 8,4; 10,9 and 13,4 m/s ) were used. Was used for testing a cutter finishing top speed steel with helical teeth 16mm in diameter . 6 repetitions for each test condition were performed . From the results it was observed that the best results for roughness Vc = 10,9 m / s were obtained for the milling concordant with the forward speed Vf = 7 m / min. As for Vf = 5 m / min the best finish was achieved with Vc = 8,4 m /s in discordant for milling . The feedrate and cutting influenced the roughness . The senses of concordant and discordant and cut the top and the top had a significant difference in roughness

Preparação de substratos de carbeto de silício para fins aeroespaciais

This conclusion thesis has the objective of produce substrates of Silicon Carbide from the powder of SiC for aerospace use. The powder of SiC was pressed in cylindrical form by the process called “wet way”. For the inicial pressing process was used a uniaxial squeezer and after that was used a isostatic squeezer, after that the samples were synthesized. The next step was the machining and polishing to improve the features of the surface of the sample. Then the roughness was measured, as also the Arquimedes method and optical microscopy and scanning eletron microscopy. Some innovations were done, in one of the lots little vacancys were done with organic material or silicon to reduce the weight of the sample; and the other innovation were the use of a slip film of SiC on the surface of the sample, that were after synthesized with LASER to reduce the roughness, in this samples the roughness were reduce in 50 % if compared with the other samples

Efeitos da variação do teor de umidade da madeira no processo de lixamento

The process of sanding wood is little known and industries use it in a practical way without having studied their best conditions before. There are few studies involving this type of machining. On this basis, this paper studied the effects of varying moisture content of the wood surface quality after the sanding process. It was used a sanding machine with flat horizontal cut parallel to the fibers, using: 02 different species (Pinus elliottii and Corymbia citriodora); 01 sanding abrasive (aluminum oxide) and 03 different particle size abrasives ( P80 , P100 and P120 ) . Initially, the pieces were acclimatized ( 2 ± 7% , 12% and 17% ± 2 ± 2 ) and subsequently passed by the sanding process, and therefore, the surface roughness was analyzed. For each condition, were performed 06 repetitions totaling 54 trials for each species. We analyzed the effects of wood moisture by capturing the power sanding, rougheness, acoustic emission and maximum temperature during the sanding process. The variation of moisture content produced changes in the surface quality of the finished parts, and these changes were more marked in Pinus than Corymbia. During the sanding process of the specimens with 7 % and 12 % humidity, there was a lower noise emission, power consumption and heating surface. When checking the roughness of these parts after this process, it was observed that the surface quality of them were superior in the parts sanded containing 17 % moisture

Efeito da variação da velocidade de corte e de avanço no torneamento de Eucalipto

Due to the rapid development of some species such as pine and eucalyptus and a growing demand for raw materials, timber, there was a need for detailed studies to better use and higher quality in products derived from wood. In order to contribute to to better utilization of wood ,this study aims to analyze the quality of the wood surface after machining Corymbia citrodora around, with varying feed rates (40, 70, 100 mm/mim), shear rate (1.88, 2.19, 2.51 m/s) and with the use of inserts for turning new and used (cemented carbide). 18 were used bodies and each body was made three different assays for each test were a total of 54 tests three replicates. This study will also addres the analysis of power consumption for each of the tests. With the results obtained through experiments, including the surface roughness of parts and power consumption for each test, we try to evaluate the power consumption in machining with the variations in cutting speed and feed, with two tools carbide

Estudo da modificação superficial de fibras de carbono por meio de tratamentos a plasma para o aumento da adesão na interface de compósitos fibra de carbono/PPS

Pós-graduação em Engenharia Mecânica - FEG

Análise do processo de fresamento de MDF em centro de usinagem CNC

Pós-graduação em Engenharia Mecânica - FEG

Estudo do comportamento em fadiga das ligas AA6005, AA6063 e AA6351

Aluminum alloys have shown great potential for the automotive industry, especially aluminum alloys 6xxx series. This category has good mechanical strength and excellent corrosion resistance, important for the areas of construction and transport. The automotive industry has always shown great interest in the study of fatigue behavior, because structural components are subjected to cyclic and vibration loads, generating cracks and fracturing. The mechanical response depends on the material properties, applications, surface condition and microstructure. In this work was study the fatigue behavior of high cycle of machined bodies (not polished) and the effect of roughness on the fatigue life for three aluminum alloys of 6xxx series: AA6005, AA6351 and AA606, all in the T6 condition . S / N curves were made from fatigue tests in rotating bending (R = -1). The influence of roughness was studied by measuring the roughness of each specimen. Was compare the fatigue behavior of polished specimen and not polished specimens. The fractured surfaces of samples were observed by MEV, and it was observed that most of nucleation sites for fatigue crack is initiated below the surface

Usinabilidade do aço DIN C45 trefilado de alta resistência

Pós-graduação em Engenharia Mecânica - FEG

Estudo da aplicação de mínima quantidade de fluido no fresamento de acabamento da liga Ti-6Al-4V

Pós-graduação em Engenharia Mecânica - FEG

Análise comparativa do uso de ferramentas de metal duro sem revestimento e revestidas com diboreto de titânio na usinagem da madeira

Pós-graduação em Engenharia Mecânica - FEB

Avaliação de lubrificantes para aplicação em componentes mecânicos pelo método de compressão do anel

The current lubricants are getting better with advancing technology and more specific to each case of application. Its use is directly linked to the level of waste by friction generated between objects in direct contact and it is essential to promote greater durability of mechanical components. This study refers to behavioral assessment of some types of lubricants and rank among them which one presents the lowest friction between metal components. For this work, will be used the method of ring compression test (RCT), after performed tests and analyzed the results, will be possible to report which lubricant will bring the best reduction in friction. The need for this work was given initially by the observation that some mechanical projects developed at FEG does not conduct in-depth studies the lubricants used. Therefore this study aims to provide better support to these projects. In this work were used five different lubricants, three oils and two greases.

Avaliação de desinfetantes de superfície utilizados em Odontologia

Desinfecção de superfície é um procedimento realizado nas áreas externas do equipamento odontológico e demais itens do consultório. O objetivo deste trabalho foi analisar a ação de quatro desinfetantes utilizados em Odontologia: álcool etílico a 77°GL, composto fenólico (Duplofen), iodóforo (PVP-I) e solução de álcool etílico a 77°GL com 5% de clorexidina para desinfecção de superfície. Foram analisados quatro pontos em cada equipamento (carter, pia de lavagem de mãos, encosto de cabeça da cadeira e superfície frontal externa do refletor), utilizando-se a técnica de spray-wipe-spray. de cada ponto, foram coletadas amostras utilizando-se placas de superfície contendo ágar Mitis Salivarius bacitracina sacarose, ágar Sabouraud Dextrose com cloranfenicol, ágar MacConkey e ágar-sangue para contagem de estreptococos do grupo mutans, leveduras do gênero Candida, bactérias gram-negativas e contagem total de microrganismos, respectivamente (ufc/placa). Os resultados foram analisados estatisticamente utilizando-se teste t de Student para comparação entre as médias de ufc/placa. O desinfetante que demonstrou ser mais efetivo na redução microbiana foi a solução alcoólica de clorexidina, principalmente para bactérias gram-positivas. O iodo e o composto fenólico mostraram ser bastante eficazes na redução microbiana. O álcool etílico a 77°GL foi o menos eficaz dos quatro desinfetantes analisados, mas apesar de não ser indicado como desinfetante de superfície, mostrou, no presente trabalho, redução microbiana estatisticamente significativa após o processo de desinfecção.

Preparação de superfície bioativa na Liga Ti-7,5Mo para uso em Odontologia

Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)