Desevolvimento de nanocompósitos de poli(metacrilato de metila)/argila processados por mistura no estado fundido

Poly(methyl methacrylate)/clay nanocomposites were prepared by melt mixing using a montmorillonite-rich clay (MMT). The clay in natura was treated with acrylic acid to facilitate the dispersion in the polymer matrix. A masterbatch of PMMA/clay was prepared and combined with the pure PMMA and then subjected to extrusion process using singlescrew and twin-screw extruders followed by injection. Nanocomposites were processed with clay contents of 1, 3, 5 and 8 wt.%. The effect of shear processing on the morphology of the nanocomposites was evaluated by XRD, SEM and TEM. Thermal and mechanical properties of the nanocomposites were investigated through TGA, DSC, HDT, VICAT, tensile and impact tests, to evaluate the effect of the addition of clay to the PMMA matrix. Flammability tests were also conducted to investigate the effect of the addition of clay on the flame retardation properties. SEM images of the nanocomposites indicated the presence of clay agglomerates, which resulted in the reduction of properties such as thermal stability, mechanical strength and impact resistance, and increased the rate of burning for materials processed by both extrusion routes

Avaliação mecânica e microestrutural de compósitos de poliéster com adição de cargas minerais e resíduos industriais

With the current growth in consumption of industrialized products and the resulting increase in garbage production, their adequate disposal has become one of the greatest challenges of modern society. The use of industrial solid residues as fillers in composite materials is an idea that emerges aiming at investigating alternatives for reusing these residues, and, at the same time, developing materials with superior properties. In this work, the influence of the addition of sand, diatomite, and industrial residues of polyester and EVA (ethylene vinyl acetate), on the mechanical properties of polymer matrix composites, was studied. The main objective was to evaluate the mechanical properties of the materials with the addition of recycled residue fillers, and compare to those of the pure polyester resin. Composite specimens were fabricated and tested for the evaluation of the flexural properties and Charpy impact resistance. After the mechanical tests, the fracture surface of the specimens was analyzed by scanning electron microscopy (SEM). The results indicate that some of the composites with fillers presented greater Young s modulus than the pure resin; in particular composites made with sand and diatomite, where the increase in modulus was about 168 %. The composites with polyester and EVA presented Young s modulus lower than the resin. Both strength and maximum strain were reduced when fillers were added. The impact resistance was reduced in all composites with fillers when compared to the pure resin, with the exception of the composites with EVA, where an increase of about 6 % was observed. Based on the mechanical tests, microscopy analyses and the compatibility of fillers with the polyester resin, the use of industrial solid residues in composites may be viable, considering that for each type of filler there will be a specific application

Obtenção e caracterização de um compósito polimérico de matriz poliéster e reforço/carga de tecido plano de algodão

He was obtained and studied the feasibility of using TPA (Tissue Cotton Plan) screen type, for bagging, with a weight of 207.9 g / m2 in a composite of orthophthalic crystal polyester resin matrix. The process for obtaining the composite was tested against the maximum number of layers that could be used without compromising the processability and manufacturing of CPs in compression mold. Five configurations / formulations were selected and tested at 1, 4, 8, 10 and 12 layers of cotton tissue - TPA. TPA was not subjected to chemical treatment, only by passing a mechanical washing process. The composite in its various configurations / formulations was characterized to determine its physical properties. The properties of the composite were higher viability resistance to bending, approaching the matrix and impact resistance, superiority in relation to the polyester resin. Another property that has shown good result compared to other composite has water absorption. Analyzing all the properties set the settings / formulations with higher viability were TA8 and TA10, by combining good processability and higher mechanical strength, with lower loss compared to polyester resin matrix. The composite showed lower mechanical behavior of the resin matrix for all the formulations studied except the impact resistance. The SEM showed a good adhesion between the layers of TPA and polyester resin matrix, without the presence of micro voids in the matrix confirming the efficient manufacturing process of the samples for characterization. The composite proposed proved to be viable for the fabrication of structures with low requests from mechanical stresses, and as demonstrated for the manufacture of solar and wind prototypes, and packaging, shelving, decorative items, crafts and shelves, with good visual appearance.

Obtenção e caracterização de um compósito polimérico de matriz poliéster e reforço/carga de tecido plano de algodão

He was obtained and studied the feasibility of using TPA (Tissue Cotton Plan) screen type, for bagging, with a weight of 207.9 g / m2 in a composite of orthophthalic crystal polyester resin matrix. The process for obtaining the composite was tested against the maximum number of layers that could be used without compromising the processability and manufacturing of CPs in compression mold. Five configurations / formulations were selected and tested at 1, 4, 8, 10 and 12 layers of cotton tissue - TPA. TPA was not subjected to chemical treatment, only by passing a mechanical washing process. The composite in its various configurations / formulations was characterized to determine its physical properties. The properties of the composite were higher viability resistance to bending, approaching the matrix and impact resistance, superiority in relation to the polyester resin. Another property that has shown good result compared to other composite has water absorption. Analyzing all the properties set the settings / formulations with higher viability were TA8 and TA10, by combining good processability and higher mechanical strength, with lower loss compared to polyester resin matrix. The composite showed lower mechanical behavior of the resin matrix for all the formulations studied except the impact resistance. The SEM showed a good adhesion between the layers of TPA and polyester resin matrix, without the presence of micro voids in the matrix confirming the efficient manufacturing process of the samples for characterization. The composite proposed proved to be viable for the fabrication of structures with low requests from mechanical stresses, and as demonstrated for the manufacture of solar and wind prototypes, and packaging, shelving, decorative items, crafts and shelves, with good visual appearance.

Desevolvimento de nanocompósitos de poli(metacrilato de metila)/argila processados por mistura no estado fundido

Poly(methyl methacrylate)/clay nanocomposites were prepared by melt mixing using a montmorillonite-rich clay (MMT). The clay in natura was treated with acrylic acid to facilitate the dispersion in the polymer matrix. A masterbatch of PMMA/clay was prepared and combined with the pure PMMA and then subjected to extrusion process using singlescrew and twin-screw extruders followed by injection. Nanocomposites were processed with clay contents of 1, 3, 5 and 8 wt.%. The effect of shear processing on the morphology of the nanocomposites was evaluated by XRD, SEM and TEM. Thermal and mechanical properties of the nanocomposites were investigated through TGA, DSC, HDT, VICAT, tensile and impact tests, to evaluate the effect of the addition of clay to the PMMA matrix. Flammability tests were also conducted to investigate the effect of the addition of clay on the flame retardation properties. SEM images of the nanocomposites indicated the presence of clay agglomerates, which resulted in the reduction of properties such as thermal stability, mechanical strength and impact resistance, and increased the rate of burning for materials processed by both extrusion routes