Using inorganic polymer to reduce leach rates of metals from brown coal fly ash

The burning of brown coal for electricity generation produces thousands of tonnes of fly ash each year. Treatment of the fly ash can reduce leach rates of metals and allow it to be disposed in less prescribed landfill. A geopolymer matrix was investigated as a potential stabilisation method for fly ash obtained from electrostatic precipitators and ash disposal ponds. The ratio of fly ash and geopolymer was varied to determine the effects of different compositions on leaching rates. The major element leachate concentrations obtained from pond ash were lower than that of precipitator fly ash. Conversely, precipitator ash-geopolymers were better for trace heavy metal stabilisation. Effective reduction of elemental concentrations in the leachate has been achieved, particularly for calcium, arsenic, selenium, strontium and barium. Scanning electron microscopy revealed the distribution of metals originated from fly ash and from added geopolymer material. It also showed that some elements are leached from ash particles to the geopolymer phase and others remained as undissolved particles. Qualitative analysis showed that fly ash particles interacted with the geopolymers phase through surface reactions.

Conducting composite using an immiscible polymer blend matrix

Carbon black (CB) fillers were used to study the feasibility of achieving multiple percolation using an immiscible (polar) polymer blend matrix. By tailoring the morphology of the insulating dual phase matrix it has been shown that the percolation threshold (Ф_c) can be reduced over single-phase matrices. Cocontinuity in the polymer matrix is important in reducing Ф_c by either preferentially isolating the conducting filler at the interface of the two phases or within one particular continuous phase of the matrix thereby forming a continuous conducting network within a continuous network (multiple percolation). Actual melt processing time has been found to influence the dispersion of the fillers and hence Ф_c. Polarity of the matrix as well as the processing method has also been found to influence the dispersion of the filler within the host polymer.

Transparent uv-shielding films from organic small molecule-intercalated layered double hydroxide nanoplatelets/polymer composite

In this study, layered double hydroxide (LDH) with nitrate as the interlayer anion has been partially exfoliated in dimethyl sulfoxide (DMSO). Atomic force microscopy (AFM) images showed that both the lateral size and the thickness of the LDH nanoplatelets were decreased after DMSO treatment. Formation of transparent LDH suspension in DMSO was observed. Taking this advantage, we have prepared transparent LDH/ethylene-vinyl alcohol copolymer (EVOH) nanocomposite films using DMSO as the processing solvent. Organic small molecules, UV absorbers, were intercalated into the LDH interlayers to incorporate the UV-shielding property into the transparent composite films. The thermal stability of UV absorbers was considerably improved after intercalation, which was attributed to the electrostatic interaction between the guest UV absorbers and the host LDH layers. The prepared composite films were flexible and exhibited excellent UV-shielding capability, but had transmittance as high as 90% in the visible region. The effect of LDH filler on thermal and mechanical properties of the composite films was also examined.

Partial exfoliation of layered double hydroxides in DMSO : a route to transparent polymer nanocomposites

Layered double hydroxides (LDHs), either having nitrate counter anions or intercalated with organic molecules, have been for the first time partially exfoliated in dimethyl sulfoxide (DMSO) to form a transparent suspension. Atomic force microscopy (AFM) images showed that both the lateral size and the thickness of the LDH nanoplatelets were decreased after the exfoliation. The organic-LDHs maintained their intercalation characteristics, i.e. the thermal stability improvement of the incorporated organic anions, after the exfoliation in DMSO. Transparent ethylene-vinyl alcohol copolymer (EVOH) nanocomposite films containing partially exfoliated LDHs intercalated with UV absorbers were prepared using DMSO as the processing solvent. As the first reported example of a highly transparent LDH/polymer composite, the obtained composite film had a visible light transmittance of 90% (comparable to that of the pure matrix), was flexible and exhibited an excellent UV-shielding capability and thermal stability.

Tri-component bio-composite materials prepared using an eco-friendly processing route

We report on the blending of three natural polymers, raw cotton, silk and wool, using ionic liquids as the dissolving media. We find that with increased content of wool and silk the thermal degradation temperature of the new bio films increases. This is due to an increase in the hydrogen bond network between the blended polymers. We also investigated the role of the coagulating solvent by coagulating the bio films using water, methanol or isopropanol. Again, we find the coagulating solvent impacts the final properties of the bio films with water shown to coagulated films with the best material properties.

Carbon Nanotube Biofiber Formation in a Polymer-Free Coagulation Bath

A novel solution spinning method to produce highly conducting carbon nanotube (CNT) biofibers is reported. In this process, carbon nanotubes are dispersed using biomolecules such as hyaluronic acid, chitosan, and DNA, and these dispersions are used as spinning solutions. Unlike previous reports in which a polymer binder is used in the coagulation bath, these dispersions can be converted into fibers simply by altering the nature of the coagulation bath via pH control, use of a crosslinking agent, or use of a biomolecule-precipitating solvent system. With strength comparable to most reported CNT fibers to date, these CNT biofibers demonstrate superior electrical conductivities. Cell culture experiments are performed to investigate the cytotoxicity of these fibers. This novel fiber spinning approach could simplify methodologies for creating electrically conducting and biocompatible platforms for a variety of biomedical applications, particularly in those systems where the application of an electrical field is advantageous?for example, in directed nerve and/or muscle repair.

Preparation of polyacrylonitrile–natural polymer composite precursors for carbon fiber using ionic liquid co solvent solutions

We report on the use of ionic liquid co-solvents in the preparation of polyacrylonitrile–natural polymer carbon fibers as low cost environmentally friendly alternatives to conventional carbon fibers precursors and processing solvents. We have characterized the structure properties of the new composites as a function of dissolving solvent using solid state NMR, DSC, FTIR and TGA. We show that the dissolving solvent plays a significant role in the properties of the new composites, we also find that the incorporation of the natural polymer additive impacts the thermal transition temperatures for the PAN

Multifunctional polymer/porous boron nitride nanosheet membranes for superior trapping emulsified oils and organic molecules

Effective oil/water separation and removal of organic molecules from water are of worldwide importance for water source protection. Multifunctional sorbent materials with excellent sorption capacity, stability, and recyclability properties need to be developed. Here, flexible and multifunctional polymer/porous boron nitride nanosheets (BNNSs) membranes with high water permeability, exhibiting high effectiveness and stability in the purification of simulated wastewater tainted with either oil/water emulsion or organic molecules, are reported. Remarkably, the flexible nature of these porous membranes enables simplicity of operation for water remediation processing and ease of post-processing collection. The composite membrane also displays a remarkably high permeability of 8 × 10⁴ L μm m^-2 h^-1 bar^-1, roughly three orders of magnitude higher than pure polymer, and excellent filter efficiencies for the pharmaceuticals ciprofloxacin, chlortetracycline, and carbamazepine (up to 14.2 L g^-1 of BNNSs in the composite membrane for a concentration of 10 mg L^-1 ciprofloxacin) and the dye methylene blue (up to 9.3 L g^-1 of BNNSs in the composite membrane at a concentration of 30 mg L^-1). Exhausted membranes can be readily rejuvenated by simple washing with retention of their high-performance characteristics. The results demonstrate the potential efficacy and practicality of these membranes for water cleaning.

Interfacial adhesion in natural fiber-reinforced polymer composites

Concerns about the environment and increasing awareness about sustainability issues are driving the push for developing new materials that incorporate renewable sustainable resources. Th is has resulted in the use of natural fi bers for developing natural fi ber-reinforced polymer composites (NFRPCs). A fundamental understanding of the fi ber-fi ber and fi ber-matrix interface is critical to the design and manufacture of polymer composite materials because stress transfer between load-bearing fi bers can occur at the both of these interfaces. Effi cient stress transfer from the matrix to the fi ber will result in polymer composites exhibiting suitable mechanical and thermal performance. Th e development of new techniques has facilitated a better understanding of the governing forces that occur at the interface between matrix and natural fi ber. Th e use of surfacemodification is seen as a critical processing parameter for developing new materials, and plasma-based modifi cation techniques are gaining more prominence from an environmental point of view, as well as a practical approach.