An autonomous trimming system of large glass fiber reinforced plastics parts using an omni-directional mobile robot and its control

This paper describes an automated trimming system of large glass fiber reinforced plastic (GFRP) using an omni-directional wheeled mobile robot (WMR) and its path control method. In trimming GFRP parts, much glass fiber and plastic powder dust occur and it becomes bad visible in environment. It is necessary to correct dead-reckoning errors of the WMR in order to control its moving path. We have discussed an external correction method of the dead-reckoning errors for the WMR using ultrasonic sensor.

Power and passion:remoulded teamwork in a plastics factory

Purpose: – The purpose of this paper is to document the progress made in a specified period and the experience of managers and staff in sustaining the high performance team approach in a plastics factory.

Design/methodology/approach: – Single-case analysis was conducted on data collected through semi-structured interviews and site observations made with two managers and one team of six in a multinational plastics manufacturer (Visy) headquartered in Australia.

Findings: – Based on the authors' experiences and literature review a successful high performance team requires clear targets and efficiency standards, communication, rules of behaviour, continual input of facts and feedback, and last but not least – recognition of successes.

Research limitations/implications: – The findings are based on observations and interviews conducted in one part of a multinational organization in Australia. No follow-up interviews could be undertaken to track the progress.

Originality/value: – No other similar study had been undertaken in this organisation documenting the experiences of a quality improvement team and its interactions with managers. The findings have practical implications for industrial and other kinds of organisations engaged in implementing quality improvements through enhanced teamwork.

Bio-renewable plastics from natural resources

The data is a collection of experiments and characterization of samples of bio-renewable plastics.

Novel biorenewable plastics based on natural resources using ionic liquids

We report biorenewable plastics developed from natural resources such as cellulose, wool and microorganismsynthesized poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) copolymer [1-3]. Novel materials were prepared by blending these natural polymers in an ionic liquid green solvent, 1-butyl-3-methylimidazolium chloride. Cellulose /PHBV blend materials were successfully prepared in this way. The ionic liquid was completely recycled with high yield and purity after the processing. The blend materials can be processed into different solid forms such as films, noodle-like fibers and bulk blocks. It was found that there exists hydrogen bonding interaction between the components which facilities the mixing of these polymers. The cellulose/PHBV blend materials all show phase-separated structure as revealed by micro ATR-FTIR imaging (Figure 1) and scanning electron microscopy (SEM). The PHBV domains of 6 - 8 µm are distributed in a cellulose matrix at high concentrations of cellulose while the blend materials with high PHBV concentrations exhibit multiphase morphologies, including beadlike PHBV microdomains in the range of 300-400 nm. The dispersion of PHBV in cellulose leads to significant improvement in hydrophobicity due to its beadlike structure. The blend materials represent a class of degradable plastics from natural bioresources using the ionic liquid green solvent.

Strain rate effects on the energy absorption of rapidly manufactured composite tubes

As a result of recent increases in fuel prices and the growing number of accident fatalities, the two major concerns of the automotive industry and their customers are now occupant safety and fuel economy {1, 2]. Increasing the amount of energy and optimizing the manner in which energy is absorbed within vehicle crush zones can improve occupant survivability in the event of a crash, while fuel economy is improved through a reduction in weight.  Axial crush tests were conducted on tubular specimens of Carbon/Epoxy (Toray T700/G83C) and Glass/Polypropylene (Twintex). This paper presents results from the tests conducted at quasi-static rates at Deakin Unniversity, Victoria Australia, and intermediate rate tests performed at the Oak Ridge National Laboratory, Tennessee  USA.   The quasi-static tests were conducted at 10mm/min (1.67x10-4m/s) using 5 different forms of initiation. Tests at intermediate rates were performed at speeds of 0.25m/s, 0.5m/s, 0.75m/s 1m/s, 2m/s and 4m/s. Quasi-static tests of tubular specimens showed high specific energy absorption (SEA) values with 86 kJ/kg for Carbon/Epoxy specimens. The SEA of the Glass/Polypropylene specimens was measured to be 29 kJ/kg. Results from the intermediate test rates showed that SEA values did not fall below 55kJ/kg for carbon specimens or 35kJ/kg for the Glass/Polypropylene specimens. When compared with typical steel and aluminium, SEA values of 15 kJ/kg and 30kJ/kg respectively, the benefits of using composite materials in crash structures is apparent.                                                                     

Nanoparticle coatings for UV protective textiles

As the intensity of UV radiation increases every year, effective methods to block UV rays to protect human skin, plastics, timber and other polymer materials are urgently sought. Textiles serve as important materials for UV protection in many applications. The utilisation of nanoparticles to textile materials has been the object of several studies aimed at producing finished fabrics with different performances. This article reviews the recent advancement in the field of UV blocking textiles and fibers that are functionalised with nanostructured surface coatings. Different types of UV blocking agents are discussed and various examples of UV blocking textiles utilising ZnO and TiO₂ are presented. Future challenges such as wash-fastness and photocatalysis are also discussed.

Needleless Electrospinning of nanofibers with a conical wire coil

In this article, we have demonstrated a novel needleless electrospinning of PVA nanofibers by using a conical metal wire-coil as spinneret. Multiple polymer jets were observed to generate on the coil surface. Up to 70 kV electric voltage can be applied to this needleless electrospinning nozzle without causing corona discharge. Compared with conventional needle electrospinning, this needleless electrospinning system produced finer nanofibers on a much larger scale, and the fiber processing ability showed a much greater dependence on the applied voltage. Finite element calculation indicates that the electric field intensity profiles for the two systems are also quite different. This novel concept of using wire coil as the electrospinning nozzle will contribute to the further development of new large-scale needleless electrospinning system for nanofiber production.

Reverse microemulsion-mediated synthesis of SiO2-coated ZnO composite nanoparticles : multiple cores with tunable shell thickness

Monodispersed SiO₂-shell/ZnO-core composite nanospheres have been prepared in an oil-in-water microemulsion system. By using cyclohexane as the oil phase and Triton X-100 as the surfactant, composite nanospheres with high core loading levels and tunable shell thickness were obtained. Utilization of PVP capping agent on ZnO allowed the synthesis of composite nanospheres without forming any coreless SiO2 spheres or shell-less ZnO particles. The photoactivity of ZnO nanoparticles was greatly reduced by SiO2-coating, which enables their applications as durable, safe, and nonreactive UV blockers in plastics, coating, and other products.

Improved cathodic disbondment performance of polyethylene blends

Cathodic disbondment (CD) performance of a range of modified polyethylenes (PE) compression molded on to steel plates at 320[degrees]C is reported. Adhesion strength was measured by the 90[degrees] peel test and good dry adhesion strength was obtained for all modified polyethylene materials and blends, as well as for the neat polymer. It is shown that dry bond strength does not correlate with CD performance. Initial results of wet peel tests of samples in various concentrations of NaOH are presented where it is observed that for samples with improved wet adhesion strength, CD performance was also Improved. Surface polarity was determined from contact angle measurements, and it is shown that increased surface polarity of the coating was not the only determinant for improved CD performance. Inorganic fillers such as talc were also found to improve CD performance by changing the bulk properties, with little measurable change in polarity. Some mechanistic aspects of CD performance are also discussed.

Enhancing the interfacial properties of Quickstep{u2122} cured biocomposites

This research has enhanced the performance of natural fibre composites by optimisation of the cure cycle under Quickstep{u2122} process and treatment time under atmospheric pressure glow discharge plasma. The study has also utilised many characterization methods, theoretical models, and established surface-property relationship to manufacture composites with optimum strength and toughness.

Synthesis of silica-coated ZnO nanocomposite : the resonance structure of polyvinyl pyrrolidone (PVP) as a coupling agent

Abstract The preparation of silica-coated ZnO nanocomposite using polyvinyl pyrrolidone (PVP) as a coupling agent was investigated. Transmission electron microscopy analysis revealed that silica has been deposited on the surface of PVP-capped ZnO nanoparticles as a continuous thin layer. Two-dimensional correlation analysis based on the time-dependent UV–vis spectra was introduced to study the interaction governing the deposition of silica on to PVP-capped ZnO. Strong hydrogen bonds formed between the amphiphilic PVP molecules and silica in the silicacoated PVP-capped ZnO composites. The reduced photocatalytic activity of silica-coated ZnO nanoparticles will enhance their performance as durable, safe, and nonreactive UV blockers in plastics, paints, and coating for outdoor textile and timber products.

A comparative assessment of austempered ductile iron as a substitute in weight reduction applications

Manufacturing engineering has had to undergo drastic changes in the approach to material selection in order to meet new design challenges. In the automotive industry, researchers in their effort to reduce emissions and satisfy environmental regulations, have shifted their focus to new emerging materials such as high-strength aluminium alloys, metal matrix composites, plastics, polymers and of late, Austempered Ductile Iron (ADI). ADI is a good choice for design where the criterion is high performance at reduced weight and cost. The unique, ausferrite microstructure gives the material desirable material properties and an edge over other materials. A comparative study of ADI in terms of materials properties and machining characteristics with other materials is desirable to highlight the potential of the material. This paper focuses on a comparative assessment of material and machining characteristics of ADI for different applications. The properties under consideration are machinability, weight and cost savings and versatility. ADI has a higher strength-to-weight ratio than aluminium making it a ready alternative for material selection. In terms of machinability, there are some problems associated with machining of ADI due to its work hardening nature. This paper attempts to identify the possible potential applications of ADI, by critically reviewing specific applications such as machinability, overall economics and service.

Molecular organization and viscosity of a thin film of molten polymer between two surfaces as probed by force measurements

Measurements are presented of the force between two molecularly smooth mica surfaces immersed in liquid poly(dimethylsiloxane) (Dow Corning 200 of nominal viscosity 50 cS) over a range of film thicknesses from 3 to 200 nm. There is a repulsion, attributed to conformational restrictions, when the polymer molecules are confined to a gap less than about 15 nm thick. In extremely thin films (<5 nm) the force is an oscillatory function of thickness with a repeat spacing corresponding to the width of the polymer molecule, which suggests that the polymer segments are arranged in layers near the solid surfaces. Dynamic force measurements show that the polymer has a viscosity equal to its bulk value even in very thin films, but a region next to each surface, only about one radius of gyration thick, does not flow. Saturation of the polymer with water destabilizes the film when it is very thin.