Characterization of conducting polymer coated fabrics at microwave frequencies

Purpose – The purpose of this paper is to investigate microwave reflection, transmission, and complex permittivity of p-toluene-2-sulfonic acid doped conducting polypyrrole coated nylon-lycra textiles in the 1-18?GHz frequency with a view to potential applications in the interaction of electromagnetic radiation with such coated fabrics.

Design/methodology/approach – The chemical polymerization of pyrrole is achieved by an oxidant, ferric chloride and doped with p-toluene sulfonic acid (pTSA) to enhance the conductivity and improve stability. Permittivity of the conducting textile substrates is performed using a free space transmission method accompanied by a mathematical diffraction reduction method.

Findings – The real part of permittivity increases with polymerization time and dopant concentration, reaching a plateau at certain dopant concentration and polymerization time. The imaginary part of permittivity shows a frequency dependent change throughout the test range. All the samples have higher values of absorption than reflection. The total electromagnetic shielding effectiveness exceeds 80 percent for the highly pTSA doped samples coated for 3?h.

Originality/value – A non-contact, non-destructive free space method thin flexible specimens to be tested with high accuracy across large frequency range. The non-destructive nature of the experiments enables investigation of the stability of the microwave transmission, reflection, absorption and complex permittivity values. Moreover, mathematical removal of the diffraction enables higher accuracy.

Characteristcs of conducting textiles in the microwave frequency range

This investigation of textiles coated with a polymer that conducts electricity showed that they can be used for effectively reflecting and absorbing microwaves. These conducting textiles are an economical, flexible and lightweight alternative to traditional materials for electromagnetic interference shielding of, for instance, sensitive electronic equipment.

Investigation into and control of microwave induced thermal run-away

Analyses the mechanisms that cause thermal run-away in some materials. A control strategy was devised to provide effective temperature control independent of material characteristics. The set of control criteria derived from mathematical models allowed the control limits of a microwave processing system to calculated.

Microwave dielectric properties of PTFE/rutile nanocomposites

The effects of nano-size rutile filler on the microwave dielectric properties of PTFE composites were investigated and the results were compared with that of micron size rutile filled composites. Nano-size rutile powder was prepared through sol–gel route and the filled PTFE composites were fabricated through SMECH process. Different characterization techniques such as powder X-ray diffraction, SEM, BET, TEM and TG/DSC were employed to analyze the nature of ceramic filler. The dielectric properties of filled composites were evaluated at microwave frequency region using waveguide cavity perturbation technique. Different theoretical models have been employed to predict the variation of dielectric constant with respect to filler loading. The moisture absorption characteristics of nano-rutile filled PTFE composites were measured as per IPC-TM-650 2.6.2 standards. Composites show high dielectric constant at X-band frequency region with relatively high loss tangent compared to micron size counterpart.

Advanced microwave-assisted production of hybrid electrodes for energy applications

Carbon nanotubes are one of the most prominent materials in research for creating electrodes for portable electronics. When coupled with metallic nanoparticles the performance of carbon nanotube electrodes can be dramatically improved. Microwave reduction is an extremely rapid method for producing carbon nanotube-metallic nanoparticle composites, however, this technique has so far been limited to carbon nanotube soot. An understanding of the microwave process and the interactions of metallic nanoparticles with carbon nanotubes have allowed us to extend this promising functionalisation route to pre-formed CNT electrode architectures. Nanoparticle reduction onto pre-formed architectures reduces metallic nanoparticle waste as particles are not formed where there is insufficient porosity for electrochemical processes. A two-fold increase in capacitive response, stable over 500 cycles, was observed for these composites, with a maximum capacitance of 300 F g−1 observed for a carbon Nanoweb electrode.

Carbon nanotube based elastomer composites-an approach towards multifunctional materials

The current study focuses on giving a basic understanding of tubular graphene sheets or carbon nanotubes (CNTs) and points towards their role in fabricating elastomer composites. Since the properties and the performance of CNT reinforced elastomer composites predominantly depend on the rate of dispersion of fillers in the matrix, the physical and chemical interaction of polymer chains with the nanotubes, crosslinking chemistry of rubbers and the orientation of the tubes within the matrix, here, a thorough study of these topics is carried out. For this, various techniques of composite manufacturing such as pulverization, heterocoagulation, freeze drying, etc. are discussed by emphasizing the dispersion and alignment of CNTs in elastomers. The importance of the functionalization technique as well as the confinement effect of nanotubes in elastomer media is derived. In a word, this article is aimed exclusively at addressing the prevailing problems related to the CNT dispersion in various rubber matrices, the solutions to produce advanced high-performance elastomeric composites and various fields of applications of such composites, especially electronics. Special attention has also been given to the non-linear viscoelasticity effects of elastomers such as the Payne effect, Mullin's effect and hysteresis in regulating the composite properties. Moreover, the current challenges and opportunities for efficiently translating the extraordinary electrical properties of CNTs to rubbery matrices are also dealt with.

Ionic liquids for energy, materials, and medicine.

As highlighted by the recent ChemComm web themed issue on ionic liquids, this field continues to develop beyond the concept of interesting new solvents for application in the greening of the chemical industry. Here some current research trends in the field will be discussed which show that ionic liquids research is still aimed squarely at solving major societal issues by taking advantage of new fundamental understanding of the nature of these salts in their low temperature liquid state. This article discusses current research trends in applications of ionic liquids to energy, materials, and medicines to provide some insight into the directions, motivations, challenges, and successes being achieved with ionic liquids today.

Performance enhancement of single-walled nanotube-microwave exfoliated graphene oxide composite electrodes using a stacked electrode configuration

We report the development of a stacked electrode supercapacitor cell using stainless steel meshes as the current collectors and optimised single walled nanotubes (SWNT)-microwave exfoliated graphene oxide (mw rGO) composites as the electrode material. The introduction of mw rGO into a SWNT matrix creates an intertwined porous structure that enhances the electroactive surface area and capacitive performance due to the 3-D hierarchical structure that is formed. The composite structure was optimised by varying the weight ratio of the SWNTs and mw rGO. The best performing ratio was the 90% SWNT-10% mw rGO electrode which achieved a specific capacitance of 306 F g-1 (3 electrode measurement calculated at 20 mV s-1). The 90% SWNT-10% mw rGO was then fabricated into a stacked electrode configuration (SEC) which significantly enhanced the electrode performance per volume (1.43 mW h cm-3, & 6.25 W cm-3). Device testing showed excellent switching capability up to 10 A g-1, and very good stability over 10000 cycles at 1.0 A g-1 with 93% capacity retention. © the Partner Organisations 2014.

Change in dielectric properties in the microwave frequency region of polypyrrole-coated textiles during aging

Complex permittivity of conducting polypyrrole (PPy)-coated Nylon-Lycra textiles ismeasured using a free space transmission measurement technique over the frequency range of1–18 GHz. The aging of microwave dielectric properties and reflection, transmission and absorptionfor a period of 18 months is demonstrated. PPy-coated fabrics are shown to be lossy over thefull frequency range. The levels of absorption are shown to be higher than reflection in the testedsamples. This is attributed to the relatively high resistivity of the PPy-coated fabrics. Both the dopantconcentration and polymerisation time affect the total shielding effectiveness and microwave agingbehaviour. Distinguishing either of these two factors as being exclusively the dominant mechanismof shielding effectiveness is shown to be difficult. It is observed that the PPy-coated Nylon-Lycrasamples with a p-toluene sulfonic acid (pTSA) concentration of 0.015 M and polymerisation times of60 min and 180 min have 37% and 26% decrease in total transmission loss, respectively, upon agingfor 72 weeks at room temperature (20 C, 65% Relative humidity (RH)). The concentration of thedopant also influences the microwave aging behaviour of the PPy-coated fabrics. The samples with ahigher dopant concentration of 0.027 mol/L pTSA are shown to have a transmission loss of 32.6% and16.5% for short and long polymerisation times, respectively, when aged for 72 weeks. The microwaveproperties exhibit better stability with high dopant concentration and/or longer polymerization times.High pTSA dopant concentrations and/or longer polymerisation times result in high microwaveinsertion loss and are more effective in reducing the transmission and also increasing the longevity ofthe electrical properties.