An investigation of yarn snarling and balloon flutter instabilities in ring spinning

This article reports theoretical and experimental investigation on yarn snarling and balloon fluttering in ring spinning. Yarn snarling and balloon fluttering affect yarn breakage in ring spinning. The theoretical model has incorporated the tangential component of air drag on a ballooning yarn, which was ignored in previous models. The results show that yarn snarling happens in the balloon when the ratio of yarn length in the balloon to balloon height is greater than a specific value that depends on the yarn type and count. Yarn tension experiences an obvious change before and after yarn snarling. The balloon flutter appears between normal balloons while the balloon loops are changing. Fluttering balloon shapes that oscillate periodically between two and three loop configurations as yarn tension varies periodically have also been observed experimentally.

Examining the effects of balloon control ring on ring spinning

The ring spinning process has been used to produce fine and high quality staple fibre yarns. The stability of the rotating yarn loop (i.e. balloon) between the yarn-guide and the traveller-ring is crucial to the success and economics of this process. Balloon control rings are used to contain the yarn-loop, by reducing the yarn tension and decreasing the balloon flutter instability. Flutter instability here refers to the uncontrolled changes in a ballooning yarn under dynamic forces, including the air drag. Due to the significant variation in the length and radius of the balloon during the bobbin filling process, the optimal location for the balloon control ring is not easily determined. In order to address this difficulty, this study investigates the variation in the radius of a free balloon and examines the effect of balloon control rings of various diameters at different locations on yarn tension and balloon flutter stability. The results indicate that the maximum radius of a free balloon and its corresponding position depend not only on the yarn-length to balloon-height ratio, but also on yarn type and count. A control ring of suitable radius and position can significantly reduce yarn tension and decrease flutter instability of free single-loop balloons. While the balloon control rings are usually fixed to, and move in sinc with, the ring frame, results reported in this study suggest that theoretically, a balloon control ring that always remains approximately half way between the yarn-guide and the ring rail during spinning can lead to significant reduction in yarn tension.