Harvesting waste thermal energy using a carbon-nanotube-based thermo-electrochemical cell

Low efficiencies and costly electrode materials have limited harvesting of thermal energy as electrical energy using thermo-electrochemical cells (or “thermocells”). We demonstrate thermocells, in practical configurations (from coin cells to cells that can be wrapped around exhaust pipes), that harvest low-grade thermal energy using relatively inexpensive carbon multiwalled nanotube (MWNT) electrodes. These electrodes provide high electrochemically accessible surface areas and fast redox-mediated electron transfer, which significantly enhances thermocell current generation capacity and overall efficiency. Thermocell efficiency is further improved by directly synthesizing MWNTs as vertical forests that reduce electrical and thermal resistance at electrode/substrate junctions. The efficiency of thermocells with MWNT electrodes is shown to be as high as 1.4% of Carnot efficiency, which is 3-fold higher than for previously demonstrated thermocells. With the cost of MWNTs decreasing, MWNT-based thermocells may become commercially viable for harvesting low-grade thermal energy.

Novel carbon materials for thermal energy harvesting

To decrease the consumption of fossil fuels, research has been done on utilizing low grade heat, sourced from industrial waste streams. One promising thermoenergy conversion system is a thermogalvanic cell; it consists of two identical electrodes held at different temperatures that are placed in contact with a redox-based electrolyte [1, 2]. The temperature dependence of the direction of redox reactions allows power to be extracted from the cell [3, 4]. This study aims to increase the power conversion efficiency and reduce the cost of thermogalvanic cells by optimizing the electrolyte and utilizing a carbon based electromaterial, reduced graphene oxide, as electrodes. Thermal conductivity measurements of the K3Fe(CN)6/K4Fe(CN)6 solutions used, indicate that the thermal conductivity decreases from 0.591 to 0.547 W/m K as the concentration is increased from 0.1 to 0.4 M. The lower thermal conductivity allowed a larger temperature gradient to be maintained in the cell. Increasing the electrolyte concentration also resulted in higher power densities, brought about by a decrease in the ohmic overpotential of the cell, which allowed higher values of short circuit current to be generated. The concentration of 0.4 MK3Fe(CN)6/K4Fe(CN)6 is optimal for thermal harvesting applications using R-GO electrodes due to the synergistic effect of the reduction in thermal flux across the cell and the enhancement of power output, on the overall power conversion efficiency. The maximum mass power density obtained using R-GO electrodes was 25.51 W/kg (three orders of magnitude higher than platinum) at a temperature difference of 60 _C and a K3Fe(CN)6/K4Fe(CN)6 concentration of 0.4 M.

Carbon Nanotube – Reduced Graphene Oxide Composites for Thermal Energy Harvesting Applications

By controlling the SWNT-rGO electrode composition and thickness to attain the appropriate porosity and tortuosity, the electroactive surface area is maximized while rapid diffusion of the electrolyte through the electrode is maintained. This leads to an increase in exchange current density between the electrode and electrolyte which results in enhanced thermocell performance.

Nano-carbon electrodes for thermal energy harvesting

Thermogalvanic cells are capable of converting waste heat (generated as a by-product of almost all human activity) to electricity. These devices may alleviate the problems associated with the use of fossil fuels to meet the world's current demand for energy. This review discusses the developments in thermogalvanic systems attained through the use of nano-carbons as the electrode materials. Advances in cell design and electrode configuration that improve performance of these thermo converters and make them applicable in a variety of environments are also summarized. It is the aim of this review to act as a channel for further developments in thermogalvanic cell design and electrode engineering.