Preparation and characterization on cellulose nanofiber film

In this study, cellulose nanofibers were obtained from wood pulp using a chemo-mechanical method and thin films were made of these cellulose nanofibers. The morphology of the films was studied by scanning electron microscopy (SEM). SEM image analysis revealed that the films were composed of cellulose nanofibers with an average diameter of around 32 nm. Other properties were also characterized, including the degree of crystallinity by X-ray diffraction, chemical bonding by infrared attenuated total reflectance analysis, and thermal properties by differential scanning calorimetry. The foldable, strong, and optically translucent cellulose nanofiber films thus obtained have many potential applications as micro/nano electronic devices, biosensors and filtration media, etc.

Recent developments in electrospinning of nanofibers and nanofiber yarns

Electropsipinning is a simple, but efficient and versatile, technology to produce polymeric nanofibers for diverse applications in both textile and non-textile areas. In this paper, recent research developments in electrospinning and electrospun nanofibers, especially thaose from the Centre for Material and Fiber Innovation, Deakin University, are introduced. Important findings on needleless mass-electrospinning and direct electrospinning of highly-twisted continuous manfiber yarns are presented.

Needleless electrospinning and direct electrospinning of nanofiber yarns

Electrospinning is a simple, but efficient and versatile, technology to produce polymeric nanofibers for widely diverse applications in both textile and non-textile areas [1]. This technique has been shown many advantages such as universality in processing polymeric materials, eases of controlling the fiber diameter and functionalizing nanofibers through adjusting solution composition for electrospinning, and flexibility to generate fibrous membranes of various geometries. Although the novel applications of electrospun nanofibers have been extensively explored [2], the technology development for mass electrospinning of nanofibers has been hampered.

Electrospinning of continuous nanofiber bundles and twisted nanofiber yarns

Spinning is a prehistoric technology in which endless filaments, shorter fibers or twisted fibers are put together to produce yarns that serve as key element to assemble multifarious structural designs for diverse functions. Electrospinning has been regarded as the most effective and versatile technology to produce nanofibers with controlled fiber morphology, dimension and functional components from various polymeric materials (Dersch et al., 2007, Frenot and Chronakis, 2003, Schreuder-Gibson et al., 2002). However, most electrospun fibers are produced in the form of randomly-oriented nonwoven fiber mats (Doshi and Reneker, 1995, Madhavamoorthi, 2005). The relatively low mechanical strength and difficulty in tailoring the fibrous structure have restricted their applications. With the rapid development in nanoscience and nanotechnology, yarns composed of nanofibers may uncover new opportunities for development of well-defined three dimensional nano fibrous architectures. This chapter focuses on recent research and advancement in electrospinning of nanofiber bundles and nanofiber yarns. The preparation, morphology, mechanical properties and potential applications of these fibrous materials are discussed in details.

Transport properties of multi-layer fabric based on electrospun nanofiber mats as a breathable barrier textile material

Layered fabric systems with an electrospun nanofiber web layered onto a sandwich of woven fabric were developed toexamine the feasibility of developing breathable barrier textile materials. Some parameters of nanofiber mats, including thetime of electrospinning and the polymer solution concentration, were designed to change and barrier properties ofspecimens were compared. Air permeability, water vapor transmission, and water repellency (Bundesmann and hydrostaticpressure tests) were assessed as indications of comfort and barrier performance of different samples. These performancesof layered nanofiber fabrics were compared with a well-known water repellent breathable multi-layered fabric(Gortex).Multi-layered electrospun nanofiber mats equipped fabric (MENMEF) showed better performance in windproof propertythan Gortex fabric. Also, water vapor permeability of MENMEF was in a range of normal woven sport and work clothing.Comparisons of barrier properties of MENMEF and the currently available PTFE coated materials showed that, thoseproperties could be achieved by layered fabric systems with electrospun nanofiber mats.

Effect of cellulose nanofiber dimensions on sheet forming through filtration

Four different cellulose nanofibers samples were prepared from northern bleached softwood kraft fibers. Fiber diameter distributions were measured from SEM images. Fiber aspect ratios ranging from 84 to 146 were estimated from fiber suspension sedimentation measurements. Three samples had heterogeneous distributions of fiber diameters, while one sample was more homogeneous. Sheet forming experiments using filters with pores ranging from 150 to 5 μm showed that the samples with a heterogeneous distribution of fiber dimensions could be easily formed into sheets at 0. 2% initial solids concentration with all filter openings. On the other hand, sheets could only be formed from the homogenous sample by using 0. 5% or more initial solids content and a lower applied vacuum and smaller filter openings. The forming data and estimated aspect ratios show reasonable agreement with the predictions of the crowding number and percolation theories for the connectivity and rigidity thresholds for fiber suspensions.

Fabrication of carbon nanofiber by pyrolysis of freeze-dried cellulose nanofiber

The possibility of fabricating carbon nanofibers from cellulose nanofibers was investigated. Cellulose nanofiber of ~50 nm in diameter was produced using ball milling in an eco-friendly manner. The effect of the drying techniques of cellulose nanofibers on the morphology of carbon residue was studied. After pyrolysis of freeze-dried cellulose nanofibers below 600 °C, amorphous carbon fibers of ~20 nm in diameter were obtained. The pyrolysis of oven-dried precursors resulted in the loss of original fibrous structures. The different results arising from the two drying techniques are attributed to the difference in the spatial distance between cellulose nanofiber precursors.

Strip twisted electrospun nanofiber yarns: Structural effects on tensile properties

Nanofiber yarns with controlled twist levels were prepared by twisting a narrow fibrous strip cut directly from electrospun nanofiber mats. The effects of fiber morphology, diameter and orientation, as well as the yarn twist level on the yarn tensile properties were examined. For the yarns made from randomly oriented fine uniform nanofibers (e.g., diameter 359 nm) and beaded nanofibers, the tensile strength increased with increasing the yarn twist level. Higher fiber diameter (e.g., 634 nm) led to the tensile strength having an initial increase and then decrease trend. The modulus increased with the twist level for all the yarns studied. However, the elongation at break increased initially with the twist level and subsequently decreased. The orientation of aligned fibers within the fiber strip greatly influenced the yarn tensile properties. When the fibers were oriented along the fiber length direction, both tensile strength and modulus were the largest.

Ag/AgCl composite nanoparticles/polyacrylonitrile nanofiber films for visible-light photocatalysis

Ag/AgCl composite nanoparticles/polyacrylonitrile nanofiber films were prepared by electrospinning and subsequent in-situ reduction combining in-situ oxidation strategy. Electrospinning was firstly used to fabricate PAN/AgNO3 composite nanofibers; then the AgNO3 was reduced by in-situ reduction with glycol; finally, an in-situ oxidation between Ag nanoparticles and FeCl3 solution was carried on to prepare the compo-site nanofiber films. The as-prepared materials can be used as high-performance photocatalysts, taking the advantage of the visible-light activity, flexibility, and high photocatalytic kinetics. The present method is helpful for the development of the high-performance membrane based photocatalysts.

Na+-doped zinc oxide nanofiber membrane for high speed humidity sensor

A novel sensitive humidity nanosensor based on Na1-doped ZnO nanofiber membrane has been prepared via electrospinning and calcination. The product was characterized by scanning electron microscopy and X-ray diffraction. During the whole relative humidity (11%–95%) measurement, the response and recovery time is about 3 and 6 s, respectively, with good linearity, and reproducibility. These remarkable and sensitive sensing performances make our product a good candidate in fabricating humidity sensors.