Effects of milling time on powder packing characteristics and compressive mechanical properties of sintered Ti-10Nb-3Mo alloy

The influence of milling time on the powder packing characteristics and compressive mechanical properties of a biomedical Ti-10Nb-3Mo alloy (wt.%) was investigated. Ball milling was performed on elemental metal powders at different milling times of 0 (blended), 2, 4, 6, 8, and 10 h. This article demonstrates that despite the beneficial effects of ball milling technique in the mechanical alloying of the Ti-based alloy, the ball-milled powders synthesized at longer milling times can adversely affect the packing density and significantly diminish the compressive mechanical properties of the sintered powders. Crown

Fabrication of ultrafine powder from eri silk through attritor and jet milling

Fibroin protein derived from silk fibres has been extensively studied with exciting outcomes for a number of potential advanced biomaterial applications. However, one of the major challenges in applications lies in engineering fibroin into a  desired form using a convenient production technology. In this paper, fabrication of ultrafine powder from eri silk is reported. The silk cocoons were degummed and the extracted silk fibres were then chopped into snippets prior to attritor and air jet milling. Effects of process control agents, material load and material to water ratio during attritor milling were studied. Compared to dry and dry–wet attritor milling, wet process emerged as the preferred option as it caused less colour change and facilitated easy handling. Ultrafine silk powder with a volume based particle size d(0.5) of around 700 nm could be prepared following the sequence of chopping ➔ wet attritor milling ➔ spray drying ➔ air jet milling. Unlike most reported powder production methods, this method could fabricate silk particles in a short time without any pre-treatment on degummed fibre. Moreover, the size range obtained is much smaller than that previously produced using standard milling devices. Reduction in fibre tenacity either shortened the milling time even further or helped bypassing media milling to produce fine powder directly through jet milling. However, such reduction in fibre strength did not help in increasing the ultimate particle fineness. The study also revealed that particle density and particle morphology could be manipulated through appropriate changes in the degumming process.

Graphical Abstract:  Fabrication of eri silk powder using attritor and jet milling is reported. Volume based particle size d(0.5) of around 700 nm could be prepared following the sequence chopping ➔ wet attritor milling ➔ spray drying ➔ air jet milling. No pre-treatments were used and the particle size range obtained is much smaller than that previously produced using standard milling devices. Particle density morphology could be manipulated through appropriate changes of cocoon degumming conditions.

Optimization of milling parameters on the synthesis of stearic acid coated CaCO3 nanoparticles

Surface modification of precipitated calcium carbonate particles (calcite) in a planetary ball mill using stearic acid as a modification agent for making dispersion in hydrocarbon oil was investigated. Different parameters for processing (milling) such as milling time, ball-to-sample ratio, and molar ratio of the reactant were varied and analyzed for optimization. The physical properties of the hydrophobically modified calcium carbonate particles were measured; the particle size and morphology of the resulting samples were characterized by transmission electron microscopy and X-ray diffraction. The surface coating thickness was estimated using small angle X-ray scattering. © 2014 American Coatings Association & Oil and Colour Chemists' Association.

Preparation of cellulose nanofiber from softwood pulp by ball milling

This paper reports the possibility of producing cellulose nanofiber from softwood pulp using a simple ball milling technique under ambient pressure and at room temperature. The effects of milling conditions including the ball-to-cellulose mass ratio, milling time, ball size and alkaline pretreatment were investigated. It was found that milling-ball size should be carefully selected for producing fibrous morphologies instead of particulates. Milling time and ball-to-cellulose mass ratio were also found important to control the fiber morphology. Alkali pre-treatment helped in weakening hydrogen bonds between cellulose fibrils and removing small particles, but with the risks of damaging the fibrous morphology. In a typical run, cellulose nanofiber with an average diameter of 100 nm was obtained using soft mechanical milling conditions using cerium-doped zirconia balls of 0.4–0.6 mm in diameter within 1.5 h without alkaline pretreatment.

Compressibility of a Ti-based alloy with varying amounts of surfactant prepared by high-energy ball milling

The combined effects of varying amounts of surfactant (ethylene bis-stearamide; EBS) and milling time on the compressibility of ball-milled Ti-10Nb-3Mo (wt.%) alloy were investigated. Ball milling process was performed on the elemental powders with different amounts of EBS (0-3. wt.%) for 5 and 10. h, and the ball-milled powders were consolidated by a uniaxial cold pressing in the range of 500-1100. MPa. Results indicated that the addition of surfactant in ball milling process lead to significant changes in particle packing density. The relative density was higher for powders ball milled with larger amounts of EBS and for the shorter milling time. The compressibility of powders was examined by the compaction equation developed by Panelli and Ambrosio Filho. The densification parameter (A) increased with the increasing amount of EBS, and decreased with increasing milling time.

One-step preparation of graphene nanosheets via ball milling of graphite and the application in lithium-ion batteries

An improved method for mass production of good-quality graphene nanosheets (GNs) via ball milling pristine graphite with dry ice is presented. We also report the enhanced performance of these GNs as working electrode in lithium-ion batteries (LIBs). In this improved method, the decrease of necessary ball milling time from 48 to 24 h and the increase of Brunauer–Emmett–Teller surface area from 389.4 to 490 m2/g might be resulted from the proper mixing of stainless steel balls with different diameters and the optimization of agitation speed. The as-prepared GNs are investigated in detail using a number of techniques, such as scanning electron microscope, atomic force microscope, high-resolution transmission electron microscopy, selected area electron diffraction, X-ray diffractometer, and Fourier transform infrared spectroscopic. To demonstrate the potential applications of these GNs, the performances of the LIBs with pure Fe3O4 electrode and Fe3O4/graphene (Fe3O4/G) composite electrode were carefully evaluated. Compared to Fe3O4-LIBs, Fe3O4/G-LIBs exhibited prominently enhanced performance and a reversible specific capacity of 900 mAh g−1 after 5 cycles at 100 and 490 mAh g−1 after 5 cycles at 800 mA g−1. The improved cyclic stability and enhanced rate capability were also obtained.

TiNi shape memory alloy foams synthesized by spacer sintering and their properties

Titanium (Ti) and nickel (Ni) elemental powders were blened by ball milling and the ball milled powders were employed to fabricate NiNi shape memory alloy (SMA) foams by space sintering. Effect of ball milling time on phase constitutes of the sintered TiNi alloy foams was studied by X-ray diffraction (XRD) analysis.Scanning election microscopy (SEM) was used to characterize the porous structure, and compressive tests were carried out to evaluate the mechanical properties of the foams. Results indicate the porosities of the TiNi alloy foams can be controlled by using the spacer sincering method, and the porosities show a significant effect on the mechanical prperties and shape memory effect (SME).

Synthesis of Ti–Sn–Nb alloy by powder metallurgy

The microstructural evolution and characteristics of the Ti–16Sn–4Nb powder particles and bulk alloys sintered from the powders ball-milled for various periods of time were studied. Results indicated that ball milling to 8 h led to the development of a supersaturated hcp α-Ti and partial amorphous phase due to the solid solution of Sn and Nb into Ti lattice. The bulk Ti–16Sn–4Nb alloy made from the powders ball milled for a short time, up to 2 h, exhibited a primary α and a Widmanstätten structure consisting of interlaced secondary α and β. With an increase in ball milling time up to 10 h, the microstructure evolved into a fine β phase dispersed homogeneously within α phase matrix. The microhardness values of the bulk alloy in both α- and β-phases increased with the increasing of the ball milling time and reached a plateau value at 8 h and longer, i.e. 687 and 550 HV for α- and β-phases, respectively. Likewise, the microhardness of the α phases was always higher than that of the β phases in the bulk alloys made from the powders ball milled for the same milling time.

Study on the role of stearic acid and ethylene-bis-stearamide on the mechanical alloying of a biomedical titanium based alloy

The present study examines the influence of different contents and types of process control agent (PCA), i.e., stearic acid (SA) and ethylene-bis-stearamide (EBS), on the microstructural evolution and characteristics of Ti-16Sn-4Nb (wt pct) alloy powders and bulk samples. The characterization of the powders and bulk samples was carried out by using chemical analysis, optical microscopy, scanning electron microscopy (SEM) combined with energy-dispersive spectrometry (EDS), and X-ray diffractometry. Results indicated that the powder recovered from the ball milling containers increased with increasing amounts of SA and EBS. Furthermore, adding more SA or EBS to the powder mixture resulted in a considerably smaller particle size, with a flaky-shaped morphology for the given ball milling time. Also, a slightly higher effectiveness was found for EBS when compared to SA. Meanwhile, the addition of both SA and EBS led to a delay in the alloy formation during mechanical alloying (MA) and caused contamination of the material with mainly carbon (C) and oxygen (O). An optimum amount of 1 wt pct PCA led to a good balance between cold welding and fracturing, and thus favored the formation of the titanium alloy. The microstructural observation of the bulk alloy showed a homogeneous distribution of fine Nb-rich ß-phase colonies within the α-Ti matrix with the addition of PCA less than 1 wt pct.

Conical boron nitride nanorods synthesized via the ball-milling and annealing method

A boron nitride (BN) nanostructure, conical BN nanorod, has been synthesized in a large quantity on Si substrates for the first time via the ball-milling and annealing method. Nitridation of milled boron carbide (B₄C) powders was performed in nitrogen gas at 1300°C on the surface of the substrates to form the BN nanorods. The highly crystallized nanorods consist of conical BN basal layers stacked along the nanorod axis. Ball milling of the B₄C powders can significantly enhance the nitridation of the powders and thus facilitate the formation of nanorods during the annealing process.

Rapid synthesis of Bi and Sb sulfides using electric discharge assisted mechanical milling

Group V–VI binary sulfides are semiconductors, and find application in a number of commercial devices. Synthesis of these metal sulfides is problematic, and traditional synthesis techniques utilizing thermal and chemical means have disadvantages such as a long process time, contamination, and the use of toxic substances. In this work, the novel synthesis technique of electric discharge assisted mechanical milling (EDAMM) has been used to rapidly synthesize Bi₂S₃ and Sb₂S₃ powders from elemental S and Sb/Bi powders. This technique is shown to be both rapid and successful, and produces crystalline metal sulfide powders with a particle size of approximately 2 μm.

The addition of a surfactant at regular time intervals in the mechanical alloying process

The impact of regular additions of a surfactant (ethylene bis-stearamide; EBS) at different time intervals was investigated on the powder characteristics of a biomedical Ti-10Nb-3Mo alloy (wt.%). Ball milling was performed for 10 h on the elemental powders in four series of experiments at two rotation speeds (200 and 300 rpm). The addition of 2 wt.% total EBS at different time intervals during ball milling resulted in noticeable changes in particle size and morphology of the powders. The surfactant addition at shorter time intervals led to the formation of finer particles, a more homogenous powder distribution, a higher powder yield, and a lower contamination content in the final materials. Thermal analysis of the powders after ball milling suggested that differing decomposition rates of the surfactant were responsible for the measured powder particle changes and contamination contents. The results also indicated that the addition of surfactant during ball milling at 200 rpm caused a delay in the alloy formation, whereas ball milling at 300 rpm favored the formation of the titanium alloy.Crown Copyright © 2014 Published by Elsevier B.V. All rights reserved.

Bead milling for lipid recovery from thraustochytrid cells and selective hydrolysis of Schizochytrium DT3 oil using lipase

Marine microalgae present a renewable alternative source for sustainable production of omega-3 fatty acids, as compared to conventional sources such as krill oil and fish oil. In this study, we optimised a method for lipid extraction from marine thraustochytrids using a bead mill and enzymatic concentration of omega-3 fatty acids from the thraustochytrid oil. The optimised lipid extraction conditions were, bead size 0.4-0.6μm, 4500rpm, 4min of processing time at 5g biomass concentration. The maximum lipid yield (% dry weight basis) achieved at optimum conditions were 40.5% for Schizochytrium sp. S31 (ATCC) and 49.4% for Schizochytrium sp. DT3 (in-house isolate). DT3 oil contained 39.8% docosahexaenoic acid (DHA) as a percentage of lipid, a higher DHA percentage than S31. Partial hydrolysis of DT3 oil using Candida rugosa lipase was performed to enrich omega-3 polyunsaturated fatty acids (PUFAs) in the glyceride portion. Total omega-3 fatty acid content was increased to 88.7%.