Recrystallization during and following hot working of magnesium alloy AZ31

The microstructures of magnesium AZ31 are examined following hot compression testing and annealing. The grain size, fraction dynamically recrystallized and, in a couple of cases, the crystallographic texture are reported. It was found that the progress of dynamic recrystallization is strongly sensitive to processing conditions but that the dynamically
recrystallized grain size was less sensitive to stress than in other metals. It was also found that, for structures containing between 80 and 95 % dynamic recrystallization, abnormal grain growth occurs during annealing. The crystallographic texture produced is also sensitive to the deformation conditions.

A Taylor Model Based Description of the proof stress of magnesium AZ31 during hot working

A series of hot-compression tests and Taylor-model simulations were carried out with the intention of developing a simple expression for the proof stress of magnesium alloy AZ31 during hot working. A crude approximation of wrought textures as a mixture of a single ideal texture component and a random background was employed. The shears carried by each deformation system were calculated using a full-constraint Taylor model for a selection of ideal orientations as well as for random textures. These shears, in combination with the measured proof stresses, were employed to estimate the critical resolved shear stresses for basal slip, prismatic slip, ⟨c+a⟩ second-order pyramidal slip, and { } twinning. The model thus established provides a semianalytical estimation of the proof stress (a one-off Taylor simulation is required) and also indicates whether or not twinning is expected. The approach is valid for temperatures between ∼150 °C and ∼450 °C, depending on the texture, strain rate, and strain path.

Hot working microstructure map for magnesium AZ31

A thermomechanical processing (TMP) structure map is proposed that plots the critical strains required for dynamic recrystallization along with the grain sizes that result. These maps are useful in identifying the limits to grain refinement and designing hot working processes. They are readily constructed for well studied alloys such as plain carbon steel. In light of the recent interest in the hot working of magnesium, initial steps are taken here to construct a TMP structure map for the most common wrought magnesium alloy, AZ31. The completion of dynamic recrystallization is estimated using a geometrical approach and a twinning region is identified.

Influence of grain size on hot working stresses and microstructures in Mg-3A1-1Zn

The influence of the grain size on the deformation of Mg–3Al–1Zn was examined in compression at 300 °C. At low strains the flow stress increases with increasing grain size. This is interpreted in terms of dynamic recrystallization. Empirical models of dynamic recrystallization are developed and employed to generate a microstructure map.

The influence of twinning on the hot working flow stress and microstructural evolution of magnesium alloy AZ31

The microstructural evolution during compression (at 350°C and a strain rate of 0.01s-1) was examined for magnesium alloy AZ31 received in the "as-cast" condition. It was revealed that at low strains, many twins are produced and dynamically recrystallized (DRX) grains form as a necklace along pre-existing grain boundaries. At higher strains, DRX stagnates, most likely due to the accommodation of deformation in the DRX fraction of the material. It was also observed that twin boundaries act as sites for the nucleation of DRX grains. The analysis was repeated for samples pre-compressed to a strain of 0.15 at room temperature prior to the hot deformation step. The idea of these additional tests was to increase the degree of twinning and therefore the density of sites for the nucleation of DRX. It was found that statically recrystallized (SRX) grains developed at the twins during heating to the test temperature. When these samples were deformed, the peak flow stress was reduced by approximately 20% and the development of DRX was enhanced. This can be attributed to the accelerated nucleation of DRX in the refined SRX structure.

Analysis of work hardening and recrystallization during the hot working of steel using a statistically based internal variable model

A mathematical model has been developed which describes the hot deformation and recrystallization behavior of austenite using a single internal variable: dislocation density. The dislocation density is incorporated into equations describing the rate of recovery and recrystallization. In each case no distinction is made between static and dynamic events, and the model is able to simulate multideformation processes. The model is statistically based and tracks individual populations of the dislocation density during the work-hardening and softening phases. After tuning using available data the model gave an accurate prediction of the stress–strain behavior and the static recrystallization kinetics for C–Mn steels. The model correctly predicted the sensitivity of the post deformation recrystallization behavior to process variables such as strain, strain rate and temperature, even though data for this were not explicitly incorporated in the tuning data set. In particular, the post dynamic recrystallization (generally termed metadynamic recrystallization) was shown to be largely independent of strain and temperature, but a strong function of strain rate, as observed in published experimental work.

Microstructural development during hot working of Mg-3AI-1Zn

he microstructural evolution is examined during the hot compression of magnesium alloy AZ31 for both wrought and as-cast initial microstructures. The influences of strain, temperature, and strain rate on the dynamically recrystallized microstructures are assessed. Both the percentage dynamic recrysallization (DRX) and the dynamically recrystallized grain size were found to be sensitive to the initial microstructure and the applied deformation conditions. Lower Z conditions (lower strain rates and higher temperatures) yield larger dynamically recrystallized grain sizes and increased percentages of DRX, as expected. The rate with which the percentage DRX increases for the as-cast material is considerably lower than for the wrought material. Also, in the as-cast samples, the percentage DRX does not continue to increase toward complete DRX with decreasing Z. These observations may be attributed to the deformation becoming localized in the DRX fraction of the material. Also, the dynamically recrystallized grain size is generally larger in as-cast material than in wrought material, which may be attributed to DRX related to twins and the inhomogeneity of deformation. Orientation maps of the as-cast material (from electron backscattering diffraction (EBSD) data) reveal evidence of discontinuous DRX (DDRX) and DRX related to twins as predominant mechanisms, with some manifestation of continuous DRX (CDRX) and particle-stimulated nucleation (PSN).

Evolution of hot working stress and microstructure of Mg-3Al-1Zn

The deformation behaviour of magnesium alloy AZ31 was examined. The work found that dynamic recrystallisation operates during hot deformation. The influence that different process variables have on this mechanism were quantified. The optimisation of dynamic recrystallisation allows magnesium alloys to be formed into products more easily whilst developing enhanced final properties.

Data gathered during investigations into the evolution of hot working stress and microstructure in Mg-3Al-1Zn

The data is the result of hot deformation tests conducted on magnesium alloy AZ31. It includes stress strain data for a range of deformation conditions and different initial microstructures. It also includes data for the developed grain size and the degree of dynamic recrystallisation.

The hot working flow stress and microstructure in magnesium AZ31

The evolution of flow stress and microstructure for wrought magnesium alloy AZ31 was characterised using torsion and compression testing. Temperatures ranging between 300°C and 450°C and strain rates between 0.001s^-1 and 1s^-1, were employed. Constitutive equations were developed for the flow stress at a strain of 1.0 for torsion, and 0.6 for compression. The flow stress was found to be strongly dependent on deformation mode at low strains. This can be explained in terms of the influence of the deformation accommodating processes of prismatic slip and dynamic recrystallisation (DRX). At higher strains, when the change in flow stress with strain is lower, the flow stress was relatively insensitive to deformation mode. Optical microscopy carried out on torsion samples quenched after twisting to strains between 0.2 and 2 revealed dynamically recrystallised (DRX) grains situated on pre-existing grain boundaries. The average grain size was reduced from 22.5μm down to 7.3 μm after a strain of 2, with the initial grain size being halved after a strain of 0.5.

The generation of new high-angle boundaries in aluminium during hot torsion

The crystallographic rotation field for deformation in torsion is such that it is possible for orientations close to stable orientations to rotate away from the stable orientation. A Taylor type model was used to demonstrate that this phenomenon has the potential to transform randomly generated low-angle boundaries into high-angle boundaries. After imposing an equivalent strain of 1.2, up to 40% of the simulated boundaries displayed a disorientation in excess of 15°. These high-angle boundaries were characterised by a disorientation axis close to parallel with the sample radial direction. A series of hot torsion tests was carried out on 1050 aluminium to seek evidence for boundaries formed by this mechanism. A number of deformation-induced high-angle boundaries were identified. Many of these boundaries showed disorientation axes and rotation senses similar to those seen in the simulations. Between 10% and 25% of all the high-angle boundary present in samples twisted to equivalent strains between 2 and 7 could be attributed to the present mechanism.

Quenched and annealed microstructures of hot worked magnesium AZ31

The microstructures of magnesium AZ31 are examined following hot compression testing and annealing. The grain size, fraction dynamically recrystallized and, in a couple of cases, the crystallographic texture are reported. The progress of dynamic recrystallization and the recrystallized grain size were sensitive to processing conditions, as expected. This effect was more marked in the former than in the latter, compared to other metals. It was also found that, for structures containing between 80 and 95% dynamic recrystallization, abnormal grain growth occurred during annealing. Irrespective of the whether or not abnormal grain growth occurred, the annealing step weakened the crystallographic texture.