Characterization of melded carbon fibre/epoxy laminates

‘Melding’ is a novel in situ method for joining thermosetting composite structures, without the need of adhesives. Laminate joining is achieved using uncrosslinked resin matrix of the pre-preg. This study used Hexply914C pre-preg material to characterize melded CFRP structures produced using the melding method. A designated area of a laminate was maintained at temperatures below 40 °C retaining uncured (B-staged) material, while the remainder of the laminate was cured at 175 °C. After a 2.5 h cure cycle, the cured region showed a high degree of cure (0.88) and glass transition temperature (176 °C). The uncured area of the same laminate was cured in a second stage, simulating an in situ melded joint. By controlling the temperature and duration of the intermediate dwell and affecting minimum viscosity values prior to final cure, low values of porosity (<0.5%) were achieved. The mechanical properties of the resulting joint were consistent throughout the melded laminate. Flexural strength (1600 MPa), flexural modulus (100–105 MPa) and short beam strength (105–115 MPa) values observed where equivalent or greater than those found in the recommended autoclave cured control specimens. After the entire laminate was post cured, glass transition temperatures of 230 °C (peak tan δ) were observed in all areas of the laminate.

Development of a building integrated photovoltaic/thermal solar energy cogeneration system

Using renewable energy sources for onsite cogeneration from structural building elements is a relatively new concept and is gaining considerable interest. In this study the design, development, manufacturing and testing of a novel building integrated photovoltaic/thermal (BIPVT) solar energy cogeneration system is discussed.

Adhesives (ADH), resistance seam welding (RSW) and autoclaving (ATC) were identified as the most appropriate for fabricating BIPVT roofing panels. Of these manufacturing methods ADH was found to be most suitable for low volume production systems due to its low capital cost.

A prototype panel, fabricated using ADH methods, exhibited good thermal performance. It was also shown that BIPVT performance could be theoretically predicted using a one dimensional heat transfer model and showed excellent agreement with experimental data. The model was used to suggest further design improvements. Finally, a transient simulation of the BIPVT was performed in TRNSYS and is used to illustrate the benefits of the system.

Development of a building integrated photovoltaic/thermal solar collector based on steel roofing

The use of onsite renewable energy cogeneration from structural building elements is a relatively new concept, and one that is gaining considerable interest in the building industry. In this study the design, development, testing and production methods for a novel building integrated photovoltaic/thermal (BIPVT) solar energy cogeneration system are examined and discussed.

During the analysis of the design, adhesives (ADH), resistance seam welding (RSW) and autoclaving (ATC) were identified as the most appropriate for fabricating BIPVT panels for roofing and façade applications. Of these manufacturing methods ADH was found to be most suitable for low volume production systems due to its low capital cost.

Furthermore, a prototype panel was fabricated using ADH methods and exhibited good thermal performance. In addition it was shown, using experimental testing, that the performance of a BIPVT could be theoretically predicted using a one-dimensional heat transfer model. Furthermore, the model was used to suggest further improvements that could be made to the design. Finally, a transient simulation of the BIPVT was performed in TRNSYS and was used to illustrate the long term benefits of the system.

Time-of-flight secondary ion mass spectrometry investigation of epoxy resin curing behavior in real time

Time-of-flight secondary ion mass spectrometry and principal components analysis were used in real time to monitor the progress of curing reactions on the surface of a diglycidyl ether of bisphenol A (DGEBA) and diglycidyl ether of bisphenol F (DGEBF) epoxy resin blend reacted with the diamine hardener isophorone diamine at different time intervals. Molecular ions in the mass spectra that characterized the curing reactions steps, including blocking, coupling, branching, and crosslinking, were identified. The aliphatic hydrocarbon ions were correlated to the curing reaction rate, and this indicated that coupling and branching occurred much faster than the blocking and crosslinking curing reactions steps. The total conversion of the coupling and branching reaction steps were followed on the basis of changes with time in the relative ion intensity of molecular ions assigned to the DGEBA/DGEBF, aliphatic hydrocarbon, epoxide, and aromatic ring structures. Indicative measures of crosslinking density were monitored through the observation of changes in the ratio of the relative intensities of the aliphatic hydrocarbon and hydroxyl molecular ions over time. The curing reaction conversion was established by the observation of the changes in the relative ion intensity of the molecular ions that were related to the DGEBA/ DGEBF molecules.

Moisture uptake by some uncured adhesive films

The uptake of moisture by epoxy-based adhesives and fibre reinforced composites after cure has been the topic of many studies. The extent of moisture uptake by uncured adhesive films and composite prepregs, and the effect which this has on the performance of such systems after cure, has received much less attention. It is, nonetheless, recognised as an important consideration and most aerospace lay up facilities include controlled humidity conditions.

Adhesion performance of polymer nanofibres under shear loading

Geckos have extraordinary wall-climbing ability because of the millions of hairs with micro/nano fibrillar structures on their feet. Mimicking gecko's feet is of scientific and engineering importance for development of physical adhesion materials and devices. The design of gecko-inspired physical adhesives seems to be geometry dominated. In this study, Finite Element Method (FEM) has been used to analyse the vertical peel-off force of polyporpylene (PP) nanofibres having different fibre dimensions, inclining angels and contact areas on a flat glass substrate. It has been found that the main parameters affecting the frictional adhesion are fibre diameter and fibre aspect ratio, the inclining angle between the fibre and the substrate surface, and the intimate contact areas. Our analysis has shown that PP nanofibres with a diameter of less than 200nm can generate less peel-off force than fibres of larger diameters, indicating more stable adhesion with the glass substrate for thinner fibres. A bent fibre with more intimate contact area can bear more shear force than a straight fibre with less contact area. Also, under the same shear loading, fibres with an inclining angle of less than 30° provide a low peel off force.

The facet selectivity of inorganic ions on silver nanocrystals in etching reactions

The facet selectivity of the halide ions and chlorauric acid for several shaped silver nanocrystals is presented in this paper. Two inorganic ions show different representations when they are used for etching silver nanocrystals in the self-sacrificial template reaction. The morphological changes of the silver nanocrystals indicate that the halide ions prefer to etch the (110) facets of silver nanocrystals, while in the chlorauric acid etching reaction, gold first modifies the (110) facets and then lets chlorauric acid etch the (111) facets instead. The selective facet etching on individual nanoparticles in the solution phase has crucial significance in the control-synthesis of nanocrystals and the facet asymmetric reaction.

Thermosets : structure, properties and applications

Structure-property relationships of thermosets are important in the manufacture and application of materials. Understanding the desired properties of a material in a certain application is related to the material's structure and vice versa. The way in which the material is processed is also a determinant of the structure and resulting properties. Many books have been written about the chemistry of thermosets but with only brief consideration of structure-property relationships. This book focuses on how the structure and properties of a range of thermosets affect the final material and applications. It is composed of two parts: I Structure and properties of thermosets and II Applications of thermosets. Part I starts with a comprehensive overview of thermosets covering structure, properties and processing for advanced applications, followed by four chapters addressing mechanical properties, thermal properties, rheology, and nanostructures and toughening. The applications presented in Part II range from the use of thermosets in the building and construction industry to aerospace applications, electrical applications, thermoset adhesives and insulation materials in appliances and other applications. We hope that this book will not only be a useful textbook for advanced undergraduate and postgraduate students, but also a concise reference for researchers in academia and engineers in related industries. I would like to express my sincere gratitude to the staff of Woodhead Publishing Limited, especially Kathryn Picking who invited me to edit this book and helped develop the initial content, also Adam Hooper, Helen Bradley, Emily Cole, Francis Dodds and Rachel Cox for their assistance in many ways during the preparation of the manuscript. Finally, I wish to express my appreciation and respects to all the contributors for their commitment, patience and pleasant cooperation.

Strong oxidation resistance of atomically thin boron nitride nanosheets

Investigation of oxidation resistance of two-dimensional (2D) materials is critical for many of their applications because 2D materials could have higher oxidation kinetics than their bulk counterparts due to predominant surface atoms and structural distortions. In this study, the oxidation behavior of high-quality boron nitride (BN) nanosheets of 1-4 layers thick has been examined by heating in air. Atomic force microscopy and Raman spectroscopy analyses reveal that monolayer BN nanosheets can sustain up to 850 °C, and the starting temperature of oxygen doping/oxidation of BN nanosheets only slightly increases with the increase of nanosheet layer and depends on heating conditions. Elongated etch lines are found on the oxidized monolayer BN nanosheets, suggesting that the BN nanosheets are first cut along the chemisorbed oxygen chains and then the oxidative etching grows perpendicularly to these cut lines. The stronger oxidation resistance of BN nanosheets makes them more preferable for high-temperature applications than graphene.

Fabrication of force sensor circuits on wearable conductive textiles

This paper discusses design and fabrication processes in the development of a wearable and flexible conductive resistive sensor. The design and development of the sensor involve the use of Sn-Ag-Cu (SAC)plated Nylon fabric, precisionfused deposition modeling(FDM) using silicone and petrolatum for etch-resistant masks using the EnvisionTEC GmbH Bioplotter, and wet etching using Chromium, Ammonium Persulphate, and Salt-Vinegar etching solutions. Preliminary testing with other mask types, development processes, and sensor design approaches for various applications are discussed.