Bleaching and dyeing of superfine wool powder/polypropylene blend film

Fibers based regenerated protein draw much attention for recycling discarded protein resources and can produce biodegradable and environmental friendly polymers. In this study, superfine wool powder is blended with polypropylene (PP) to produce wool powder/PP blend film through extrusion and hot-pressing. Hydrogen peroxide is used to bleach the black colored surface of the blend films. The effects of peroxide concentration, bleaching time and powder content on the final whiteness and mechanical properties of the blend films are investigated.

The bleached films are dyed with acid red dyes and the dyed color is evaluated using a Computer Color Matching System. Color characters of dyed films, such as L*, a*, b*, ΔE*ab, C*ab and K/S values are measured and analyzed. The study not only reuses discarded wool resources into organic powder, widens the application of superfine wool powder on polymers, but also improves the dyeing properties of PP through the addition of protein content.

Effects of bleaching and dyeing on the quality of alpaca tops and yarns

This paper reports the effects of bleaching of alpaca tops and dyeing of bleached alpaca tops/yarns on the quality of tops and yarns. A dark brown alpaca top was bleached with hydrogen peroxide. Two bleaching methods were tried for effectiveness of color removal. A portion of each bleached top was dyed after bleaching. Color parameters were examined for unbleached, bleached and bleached/dyed tops, these tops were then converted into yarns of different twist levels and counts using a worsted spinning system. Some of the bleached yarn from each bleaching method was dyed in a package dye vat to compare the difference of top dyeing versus yarn package dyeing on yarn quality. Fiber diameter, yarn strength, yarn evenness, yarn hairiness and fiber degradation were tested to examine the effects of bleaching and dyeing on these properties at top and yarn stages. A processing route for bleaching and dyeing alpaca fiber was recommended.

Spectroscopic and model compound studies relevant to wool processing

Describes the development of a cell to hold loose wool fibre, fabric and yarn samples for the collection of Fourier Transform Raman spectra. Then follows a detailed study of reactions of Lanasol (Ciba) dyes with wool, the dyes forming covalent bonds with various amino acids in the fibres.

Cuticle modifications and dyeing property of ultrasonically scoured wool

Ultrasonics has the potential to reduce the cost and environmental impact of textile processing. This work investigates the effects of utrasonic irradiation during wool scouring on fibre surface properties and fibre dyeing rate. A range of ultrasonic frequencies were used in the scouring bath to examine the forms of fibre cuticle damage. It was shown that ultrasonically scoured wool underwent some modifications of the fibre surface structure which resulted in a higher rate of dye uptake by the fibres, when compared with the conventionally scoured wool. The lower the ultrasonic frequency the more sever was the cuticle damage to wool during scouring, hence the higher the fibre dye uptake.

Photochromic coloration of wool fabric

A method has been developed for producing photochromic wool fabric by applying a layer of hybrid silica containing a photochromic dye onto wool fibres. A number of different hybrid silicas were prepared by the sol-gel technique involving co-hydrolysis and co-condensation of alkyltrialkoxysilanes together with 3-glycidoxypropyltrimethoxysilane. With the dye Photorome II, it was possible to obtain a photo chromic coating which showed fast optical response. The coating had only a slight effect on the fabric handle. The durability of the coating appeared to be acceptable, at least for fashion wear.

Photochromic wool fabric by sol-gel coating

This thesis investigates the possibility of producing photochromic wool fabrics using a silica sol-gel coating method. Silicas made from sol-gel methods are uniquely suited to host photochromic dyes for developing colour-changing wool. The achieved photochromic effects have opened a new product area for fashion effects on wool textiles.

Effect of plasma on the properties of protein fibres

Atmospheric pressure plasma with a relatively short exposure time was sufficient to modify the wool surface. The ageing studies showed the hydrophobic recovery of fibre surface took place at the early stages after plasma treatment. While plasma improved wool shrink-resistance, improvement in dyeability depends on the hydrophilic-hydrophobic nature of dyestuff.

Investigation of an effluent treatment system for an integrated textile facility

Available effluent treatment systems to treat wool scour and dyehouse wastewaters were investigated. Electroflotation was found to be the most practicable treatment process as it had the ability to reduce the contaminant load in wastewaters. The quality of the treated wastewaters was then suitable for disposal to sewer or reuse on site.

Photocatalytic degradation of dyes in wastewater using TiO2/UV in a flat-plate reactor

The photocatalyst TiO₂ with UV irradiation was used to degrade dyes in textile effluent in a flat-plate photoreactor. A test system was built with the reactor area of 1 x 0.3m2, UV light of six 36W-blacklight. TiO₂ powder P25 with BET surface area 50±15m2/g, average primary particle size 21 nm, purity> 99.5% and content of 83.9% anatase and 16.1 % rutile was used as the photocatalyst. A number of dyes commonly present in dyeing wastewater were tested in this study. The different operating parameters, such as dosage of photocatalyst, the structure of the reactor, flow rates through the flat-plate reactor, UV radiation intensity and tilted angle of the reactor, were investigated. The results showed that the photocatalytic process could efficiently remove most of the colour contained in the dyeing wastewater. It was experimentally observed that first-order kinetics was adequate for characterising the process. The flow rate and the tilted angle had some influence on the film thickness of the fluid in the reactor and the empirical correlation between the film thickness of the fluid and these two parameters was developed. The photoreaction rate was mainly determined by the film thickness of the fluid on the reactor surface and the dosage of the photocatalyst. Optimum operating parameters of the system were found to be at the film thickness of about 1.4mm and a TiO₂ dosage of 1 gIL. The higher the UV intensity, the faster the reaction rate was. The results of these experiments showed that this method has the great potential for colour removal from wastewater at commercial scale.

To overcome the common difficulty of separating the used TiO₂ suspension after treatment precipitation followed with filtration was used in this study to determine the separation efficiencies. On the other hand, TiO₂ in a small pillar shape was also studied for photocatalytic degradation of textile dye effluent. The pillar pellet was made in Oegussa Company, Germany ranging from 2.5 to 5.3mm long and with a diameter of 3.7mm. It was almost pure TiO₂ (83.2% anatase and 16.8% rutile), with a S-content of <20 ppm and a CI content of the order of 0.1 wt. %. No further elements are present in contents above 0.05 wt.%. The TiO₂ pillars were placed on the flat-plate reactor that was divided by the rectangular slots and irradiated under UV light when the treated solution went through the reactor. Four dyes and their mixtures were tested. The results showed that the photocatalytic process under this configuration efficiently remove the colour from textile dyeing effluent, and pillar shape TiO₂ photocatalyst was not dissolved in water and very easy to be separated from solution, enabling it to be reused many times. The first-order kinetics was adequate for characterising the photocatalytic degradation process and the photocatalytic performance was comparable to TiO₂ powder. It is believed that the TiO₂ pellet would be a preferable form of photocatalyst in applications for textile effluent treatment process, and other wastewater treatment processes.

The effect of dyes on photo-induced chemiluminescence emission from polymers

Weak photo-induced chemiluminescence (PICL) emission is observed when polymers are exposed to UVA or visible light. The presence of dyes can either increase PICL intensity via Type I photosensitisation which generates polymer free radicals, or reduce it via photo-protection. PICL studies on the eight Blue Wool Standards (BWSs) that are used commercially as lightfastness standards show higher PICL intensity from the least photostable BWSs that use triphenylmethane dyes and lower intensity from more photostable BWSs using UVA and visible wavelengths. The relative PICL intensities do not correlate in a stepwise manner with lightfastness ratings of the BWSs. However dye/polymer combinations that emit high levels of PICL relative to the undyed material are unlikely to have acceptable lightfastness. The xanthene dyes fluorescein and eosin Y are more strongly photosensitising than triphenylmethane dyes on wool and both produce higher PICL emission than undyed wool when irradiated with visible light.

Characterization and sorption ability of wool powder

This work focused on the characterisation of wool powders and their sorption capacity for dyes and metal ions. It provides new information to the field of wool and the potential use of wool to sorb contaminants from wastewater. It also suggests a new use for inferior and waste wool.

Photochromic wool fabric by sol-gel coating and photochromism

The application of photochromism in textiles has potential to create new opportunities to develop fancy colour-changing effects in fashionable textiles, as well as smart garments capable of protecting wearers from the effects of UV irradiation and responding to environmental changes. This book presents a coating method for achieving quick and obvious photochromic effects on wool fabrics using conventional photochromic dyes and hybrid silicas. It covers details about fabricating different types of photochromic dye-silica coatings, measuring their optical performance, assessing some physical characterisations of the coatings, and measuring the effects of the coatings on fabric performance.

Possible changes of pore size during nanofiltration

The textile industry plays an important role in the world economy as well as our daily life. However, the industry consuming a large quantity of water and generating huge amount of wastewater are unsustainable to the conservation of our precious resources and environment and need improvement. The wastewater, especially the one from spent cotton reactive dyebaths, contains high salt content, various dyes and high alkalinity. This study was carried out to investigate the feasibility of membrane filtration treating spent cotton reactive dye baths. A stirred cell with nanofiltration membrane was used aiming at reusing the reclaimed water. Spent dyebath solutions were synthesized containing hydrolyzed C. I. Reactive Black 5 and sodium chloride. When a piece of membrane was used repeatedly it was expected the flux would decrease after each usage due to fouling of impurities. However, it was found that the water flux increased while dye rejection decreased after each run. At pH 10, the dye rejection decreased significantly. It was proposed that the pore sizes of membrane might have changed during membrane filtration. An equation was derived calculating the possible changes of pore sizes.

Weathering, fibre strength and colour properties of processed white cashmere

Weathering refers to the degradation of wool fibres that occur during growth from exposure of the fleece to sunlight, water and air. Weathering damage to Merino wool reduces quantities of fibre that are harvested, reduces length in both raw and processed wools, reduces spinning performance and dyeing outcomes. This work aimed to aimed to quantify if and to what extent weathering occurred in 38 lots of commercial dehaired white cashmere and cashmere top sourced from traditional and new origins of production and the extent of any association between weathering and tensile strength properties of the dehaired cashmere and cashmere top. The cashmere was tested for physical properties, bundle tenacity and extension, tristimulus values brightness (Y) and yellowness (Y-Z) and reflectance. Dye uptake was used as an index of weathering. Linear models, relating to weathering, bundle tenacity and Y-Z were fitted to origin and other objective measurements. Mean attributes (range) were: mean fibre diameter, 17.0 μm (13.5–21.3 μm); bundle tenacity of tops, 10.3 cN/tex (8.3–12.9 cN/tex), for dehaired fibre, 10.1 cN/tex (9.1–11.4 cN/tex). Stain uptake varied from 0.92 to 6.34 mg/g fibre indicating a six-fold variation in the extent of weathering. Both the extent of weathering and the bundle tenacity of commercial lots of cashmere were affected by the origin of the cashmere. Increased weathering reduced bundle tenacity, bundle extension, increased the yellowness and reduced reflectance of white cashmere. Bundle tenacity of cashmere declined as fibre diameter variability increased from 20 to 22.5%. For the samples tested, the cashmere from China, Mongolia, Afghanistan and Iran showed more weathering than cashmere from Australia, New Zealand and the USA. The differences in the extent of weathering and of bundle tenacity between cashmere from different origins were of commercial significance.