Research progress and materials selection guidelines on mixed conducting perovskite-type ceramic membranes for oxygen production

Oxygen production by air separation is of great importance in both environmental and industrial processes as most large scale clean energy technologies require oxygen as feed gas. Currently the conventional cryogenic air separation unit is a major economic impediment to the deployment of these clean energy technologies with carbon capture (i.e. oxy-fuel combustion ). Dense ceramic perovskite membranes are envisaged to replace the cryogenics and reduce O2 production costs by 35% or more; which can significantly cut the energy penalty by 50% when integrated in oxy-fuel power plant for CO2 capture. This paper reviews the current progress in the development of dense ceramic membranes for oxygen production. The principles, advantages or disadvantages, and the crucial problems of all kinds of membranes are discussed. Materials development, optimisation guidelines and suggestions for future research direction are also included. Some areas already previously reviewed are treated with less attention.

Landfill leachate treatment using thermophilic membrane bioreactor

This study was undertaken to investigate the performance of aerobic thermophilic membrane bioreactor (MBR) treating raw landfill leachate from two landfill sites in Thailand (Pathumthani site and Ram Indra site). The leachates from these sites were mixed in different proportions to produce a BOD/COD ratio of 0.39, 0.57, and 0.65, which was investigated in 3 experimental runs. The COD, ammonia, and TKN composition of the mixed leachate was 12,000, 1700 and 1900 mg/L, respectively. BOD was supplemented with glucose and soy protein. The system was operated at 45 degrees C and at a hydraulic retention time (HRT) of 24 hrs. The membrane used was a ceramic membrane with an ‘‘outside-in’’ flow mode and consisted of 22 open fibres with an inner diameter of approximately 2 mm. The COD removal rate increased from an average value of 62–79% while ammonia removal efficiency decreased from 75 to 60% with gradual increase in BOD. Furthermore, a high BOD removal efficiency (97–99%) was also observed. This clearly indicates that thermophilic system is highly suitable for COD and BOD removal especially at elevated organic loading. However, the system does not favor high nitrogen content wastewaters as the ammonia removal efficiency dropped with increasing BOD/COD ratio. Similar trends were found in TKN analysis as well. However, this system could serve as a pretreatment in removing ammonia. The concentrations of soluble and bound extra-cellular polymeric substances (EPS) found in thermophilic MBR were higher when compared to the corresponding concentrations in a mesophilic MBR, which led to a higher rate of fouling in the thermophilic membrane.

Effect of operating parameters and cleaning on the performance of ceramic membranes treating partially clarified sugar cane juice

The performance of ceramic membranes with pore sizes of 0.05 and 0.10 mm in purifying limed and partially clarified sugar cane juice was investigated under different operating conditions. From various operating conditions and strategies, switching off the permeate for 5 seconds for every 5 minutes (S5sT5 m) by an automated control valve provided higher flux. From the three pH experiments conducted on the 0.05 mm membrane, the best performance was observed at a pH of 7.5. Amongst the four fouling models tested, the cake filtration model fitted the performance of both membranes with higher accuracy at a transmembrane pressure of 0.5 bar. Filtering the cane juice through the membrane reduced the turbidity by 99.7%, color by 15%, and the starch concentration by 80% as well as increased the purity by 1.4%. The effective cleaning chemical composition from experimental results showed that 1% NaOH and 3000 ppm NaOCl solution performed the best but only for the experiments that were treating limed and partially clarified juice at pH 7.5.

Comparison of fouling mechanisms in low-pressure membrane (MF/UF) filtration of secondary effluent

Membrane filtration in municipal wastewater treatment is being increasingly used to improve the quality of water and increase the productivity of existing plants. However, membrane fouling encountered in reclamation of municipal wastewater represents serious design and operational concern. There are several fouling models which are being developed and used as a powerful tool to increase the understanding of the fouling mechanisms and its key characteristics that influence the design of optimal process and operating conditions. This study investigates and compares the fouling mechanisms of three different types of polymeric and ceramic ultrafiltration (UF) and microfiltration (MF) membranes in the recovery of water from secondary effluent. The result demonstrated that ceramic UF membrane produced very high quality of water compared to polymeric UF and ceramic MF membranes. Out of four fouling models used to fit the experimental flux data, cake filtration and pore narrowing and complete pore blocking models predicted the initial fluxes of polymeric UF membrane more accurately. On the other hand, the cake filtration and pore narrowing models predicted the performance of ceramic UF membrane. Whereas, pore narrowing model predicted the performance of ceramic MF membrane more precisely compared to other three models. Further, the application of unified membrane fouling index (UMFI) was used to assess the fouling potential of the membranes. Good agreement between UMFI and other models was found. © 2013 Copyright Balaban Desalination Publications.

Comparison of the performance of ceramic microfiltration and ultrafiltration membranes in the reclamation and reuse of secondary wastewater

Advanced treatment of secondary wastewater generally has been achieved using polymeric microfiltration and ultrafiltration membranes. Newly developed ceramic membranes offer distinctive advantages over the currently employed membranes and were recently introduced for the purpose. This paper presents results of a pilot study designed to investigate the application of ceramic microfiltration (MF) and ultrafiltration (UF) membranes in the recovery of water from secondary wastewater. Synthetic wastewater similar to the quality of secondary treated wastewater was fed to ceramic MF and UF system in a cross-flow mode. The filtration experiments revealed that the flux recovery through tubular ceramic MF membrane was more sensitive to the variation in TMP compared with the tubular ceramic UF membrane over the range of TMP studied. The resistance in series model was used for the evaluation of the resistance to the permeate flux. The results revealed that for ceramic UF membrane, the contribution to the total resistance of fouling was higher than the inherent of the clean membrane resistance. However, both the clean membrane resistance and the fouling resistance contribute equally in the case of MF membrane. Various wastewater indices were measured to evaluate the effectiveness of the filtration treatment. The ceramic UF membrane consistently met water quality in the permeate in terms of colour, turbidity, chemical oxygen demand and absorbance, suggesting that the permeate water could be made to be reused or recycled for suitable purposes. However, MF membrane appeared to be incompetent with respect to the removal of colour. The unified membrane fouling index (UMFI) was used to measure the fouling potential of both the membranes. The result showed that for UF membrane, the value of UMFI is one order of magnitude higher than MF membrane. The overall results suggest that there were significant differences in the performance of both the ceramic UF and MF membranes that are likely to impact on the operation and maintenance of the membrane system.

Performance evaluation of different ultrafiltration membranes for the reclamation and reuse of secondary effluent

This study investigates and compares the performance of two different types of ultrafiltration (UF) membranes in the recovery of water from secondary treated wastewater. Filtration experiments were carried out on a pilot scale cross-flow unit using synthetic wastewater similar to the quality of secondary treated wastewater by varying the operating parameters such as transmembrane pressure (TMP), feed composition and membrane configuration. The filtration experiments demonstrated that the flux recovery through spiral polymeric UF membrane was more sensitive to the variation in TMP compared to the tubular ceramic UF membrane over the range of TMP studied. The resistance in series model was used for the evaluation of the resistance to the permeate flux. The fouling resistance, particularly irreversible resistance compared to reversible resistance plays a major role in the total resistance for the tubular ceramic membrane. In contrast clean membrane resistance is the major contributor for the total resistance of the spiral polymeric membrane. Finally, the effectiveness of the filtration treatment was determined by evaluating the rejection coefficients for various pollution indices of the wastewater. Significant differences in the performance of the membrane types were observed which are likely to impact on the selection, operation and maintenance of the membrane system.

Highly stable external short-circuit-assisted oxygen ionic transport membrane reactor for carbon dioxide reduction coupled with methane partial oxidation

A membrane reactor allows for simultaneous separation and reaction, and thus, can play a good role to produce value-added chemicals. In this work, we demonstrated such a membrane reactor based on fluorite oxide samarium-doped ceria (SDC) using an external short-circuit concept for oxygen permeation. The fluorite phase was employed to impart its high structural stability, while its limited electronic conductivity was overcome by the application of an external short circuit to function the SDC membrane for oxygen transport. On one side of the membrane, i.e., feed side, carbon dioxide decomposition into carbon monoxide and oxygen was carried out with the aid of a Pt or Ag catalyst. The resultant oxygen was concurrently depleted on the membrane surface and transported to the other side of the membrane, favorably shifting this equilibrium-limited reaction to the product side. The transported oxygen on the permeate side with the aid of a GdNi/Al2O3 catalyst was then consumed by the reaction with methane to form syngas, i.e., carbon monoxide and hydrogen. As such, the required driving force for gas transport through the membrane can be sustained by coupling two different reactions in one membrane reactor, whose stability to withstand these different gases at high temperatures is attained in this paper. We also examined the effect of the membrane thickness, oxygen ionic transport rate, and CO2 and CH4 flow rates to the membrane reactor performance. More importantly, here, we proved the feasibility of a highly stable membrane reactor based on an external short circuit as evidenced by achieving the constant performance in CO selectivity, CH4 conversion, CO2 conversion, and O2 flux during 100 h of operation and unaltered membrane structure after this operation together with the coking resistance.