Bleaching and dyeing of superfine wool powder/polypropylene blend film

Fibers based regenerated protein draw much attention for recycling discarded protein resources and can produce biodegradable and environmental friendly polymers. In this study, superfine wool powder is blended with polypropylene (PP) to produce wool powder/PP blend film through extrusion and hot-pressing. Hydrogen peroxide is used to bleach the black colored surface of the blend films. The effects of peroxide concentration, bleaching time and powder content on the final whiteness and mechanical properties of the blend films are investigated.

The bleached films are dyed with acid red dyes and the dyed color is evaluated using a Computer Color Matching System. Color characters of dyed films, such as L*, a*, b*, ΔE*ab, C*ab and K/S values are measured and analyzed. The study not only reuses discarded wool resources into organic powder, widens the application of superfine wool powder on polymers, but also improves the dyeing properties of PP through the addition of protein content.

Tensile behaviour of wool fabric as a function of fabric pH

Wool fabric extensibility under a 5 N/cm load was observed to be greatest at the wool isoelectric point of pH 4.8 and lower at both pH 2.1 and pH 7.2. The impact of pH on fabric extensibility is similar to the variation in fabric hygral expansion previously observed. Fabric stress-strain curves at different pHs show that for a given fabric extension level, the work required to stretch a fabric was less at pH 2.1 than at pH 4.8. These results confirm the fact that the strength of wool fabric is at a maximum when the pH of the fibres is close to the isoelectric point.

Photochromic coloration of wool fabric

A method has been developed for producing photochromic wool fabric by applying a layer of hybrid silica containing a photochromic dye onto wool fibres. A number of different hybrid silicas were prepared by the sol-gel technique involving co-hydrolysis and co-condensation of alkyltrialkoxysilanes together with 3-glycidoxypropyltrimethoxysilane. With the dye Photorome II, it was possible to obtain a photo chromic coating which showed fast optical response. The coating had only a slight effect on the fabric handle. The durability of the coating appeared to be acceptable, at least for fashion wear.

Identification of cashmere and superfine merino wool with wavelet texture analysis

This paper presents the use of the wavelet transform to extract fibre surface texture features for classifying cashmere and superfine merino wool fibres. To extract features from brightness variations caused by the cuticular scale height, shape and interval provides an effective way for characterising different animal fibres and subsequently classifying them. This may enable the development of a completely automated and objective system for animal fibre
identification.

An artificial neural network-based hairiness prediction model for worsted wool yarns

This study evaluated the performance of multilayer perceptron (MLP) and multivariate linear regression (MLR) models for predicting the hairiness of worsted-spun wool yarns from various top, yarn and processing parameters. The results indicated that the MLP model predicted yarn hairiness more accurately than the MLR model, and should have wide mill specific applications. On the basis of sensitivity analysis, the factors that affected yarn hairiness significantly included yarn twist, ring size, average fiber length (hauteur), fiber diameter and yarn count, with twist having the greatest impact on yarn hairiness.

The limiting irregularity of single wool fibers

Fiber irregularity affects fiber mechanical properties. This study has, for the first time, introduced the concept of limiting irregularity to single wool fibers. The limiting irregularity is the minimum variation in fiber cross sectional area that can be expected of a single wool fiber, assuming a random length-wise distribution of its constituent cortical cells. Cortical cells were extracted from merino wool fibers and their dimensions were measured from SEM images to calculate their cross sectional area variations both between cortical cells and within cortical cells, and to work out the average number of cortical cells in the cross section of wool fibers of a given diameter. Single wool fibers were also measured at 5 µm interval along length for fiber diameter variations. These variations were found to be larger than that based on fiber limiting irregularity.

Effects of leveling agent on the uptake of reactive dyes by untreated and plasma-treated wool

Atmospheric-pressure plasma treatment of wool fabric produced a significantly higher level of adsorbed fiber-reactive dye when applied at 50 °C (pH 3.0–6.0) in the absence of any organic leveling agent. In addition, color yields indicated that dye was more uniformly adsorbed by the plasma-treated fabric compared with the untreated material. When untreated fabric was dyed in the presence of a leveling agent (Albegal B), the extent and levelness of dye sorption were enhanced. These enhancements were, however, relatively small on the plasma-treated wool compared with those on untreated wool. A ‘surface’ mechanism, similar to that proposed when plasma-treated wool is dyed in the absence of leveling agent, can explain the leveling ability of Albegal B under adsorption conditions. Increasing the dyebath temperature to 90 °C resulted in dye penetration of the fibers. Under these conditions, any enhancements of dye uptake produced by the plasma treatment, as well as the use of Albegal B, were relatively small, in contrast to the behavior at 50 °C. Improvements in the uniformity of dye sorption observed at 50 °C were, however, maintained at the higher temperature. It is concluded that the inability of reactive dyes to migrate (and so promote leveling and uniformity) once they have reacted with the fiber, means that differences in the uniformity of dye sorbed at 50 °C are still apparent at equilibrium.

Effects of plasma treatment of wool on the uptake of sulfonated dyes with different hydrophobic properties

A wool fabric has been subjected to an atmospheric-pressure treatment with a helium plasma for 30 seconds. X-ray photoelectron spectroscopy and time-of-flight secondary ion mass spectrometry confirmed removal of the covalently-bound fatty acid layer (F-layer) from the surface of the wool fibers, resulting in exposure of the underlying, hydrophilic protein material. Dye uptake experiments were carried out at 50 ºC to evaluate the effects of plasma on the rate of dye uptake by the fiber surface, as well as give an indication of the adsorption characteristics in the early stages of a typical dyeing cycle. The dyes used were typical, sulfonated wool dyes with a range of hydrophobic characteristics, as determined by their partitioning behavior between water and n-butanol. No significant effects of plasma on the rate of dye adsorption were observed with relatively hydrophobic dyes. In contrast, the relatively hydrophilic dyes were adsorbed more rapidly (and uniformly) by the plasma-treated fabric. It was concluded that adsorption of hydrophobic dyes on plasma-treated wool was influenced by hydrophobic interactions, whereas electrostatic effects predominated for dyes of more hydrophilic character. On heating the dyebath to 90 ºC in order to achieve fiber penetration, no significant effect of the plasma treatment on the extent of uptake or levelness of a relatively hydrophilic dye was observed as equilibrium conditions were approached.

The photostability of wool doped with photocatalytic titanium dioxide

Photoyellowing of wool is a serious problem for the wool industry. This study assessed the role of photocatalytic nanocrystalline titanium dioxide (P-25) as a potential antagonist or catalyst in the photoyellowing of wool. Untreated, bleached and bleached and fluorescent-whitened wool slivers were processed into fine wool powders for the purpose of even and intimate mixing with the TiO2 nanoparticles in the solid state. Pure wool and wool/TiO2 mixtures were then compressed into solid discs for a photoyellowing study under simulated sunlight and under UVB and UVC radiations. Yellowness and photo-induced chemiluminescence (PICL) measurements showed that nanocrystalline TiO2 could effectively reduce the rate of photoyellowing by inhibiting free radical generation in doped wool, and that a higher concentration of TiO2 contributed to a lower rate of photooxidation and reduced photoyellowing. Hence nanocrystalline TiO2 acts primarily as a UV absorber on wool in dry conditions and not as a photocatalyst.

Thermoplastic film from superfine wool powder

In this paper a research work is described in which superfine wool powder was plasticised by glycerol and hot-pressed into a kind of thermoplastic film. SEM photos show that the powder is moulded into a smooth surface and is conglutinated into a continuous phase in the cross-section of the film. The glycerol content, moulding pressure, temperature and moulding time were changed in the moulding process. The sizes and thickness aw well as tensile strength, modulus, breaking elongation and breaking energy of the films were also tested to investigate the thermoplasticity and mechanical properties of the films. The best moulding techniques included a glycerol content of 30%, a moulding pressure of 5 MPa, a temperature of 160 °C and a moulding time of 5 minutes.

Role of water and surfactant in the solvent milling of wool

Unlike other fibres, wool felts readily when agitated in the presence of water. For this reason, only the minimum necessary quantity of water is used when the garments are drycleaned. However, wool fibres are often deliberately felted to obtain a warm bulky handle by controlled addition of water to the solvent. This process is known as solvent milling and recently, it has become a popular alternative to the traditional milling in water alone. Although the factors which influence milling in solvent are known, the relationships between them are not well defined. A comprehensive study of the relationship between water distribution and milling shrinkage during agitation of wool in perchloroethylene has been carried out in this thesis. The Karl Fischer method of determination was used throughout to establish the distribution of water between the wool fibre and the solvent liquor. The emphasis was placed on practical production variables. The role of surfactant in affecting milling shrinkage through its effect on the transport of water to the fibre from the solvent was examined. The ability of a suitable surfactant in promoting even and rapid sorption of water by the fibre was related to the colloidal properties of the milling liquor.