Industrial wastewater minimization

Industrial pollution emitted to the environment has created a drastic damage to the environment. Natural purification processes such as dilution and dispersion are not applicable due to the enormous amounts of discharged wastes, as they exceed the assimilative capacity of the local environment. Concern about the environment by the general public has forced governments to establish effluent standards for industrial wastes and emissions. Increasing numbers of industries each year has exerted pressure on the environment compelling regulators to further tighten the standards. This has led to modification and improvement in the existing end-of-pipe treatment facilities resulting in higher investment as well as operation and maintenance cost, whereas in recent years, implementation of proactive methods of waste minimization is gaining much attention within industrial sectors. Various waste minimization techniques such as improved housekeeping, change in process technology, change in product, change in input materials, recycling of chemical and raw materials, and recovery of byproducts are discussed in detail. A number of successful examples discussed in this paper indicate that substantial benefits can be gained by implementing waste minimization programs.

Raw materials and process chemical recovery in industrial wastewater pollution control

This article illustrates the different methods employed to recover raw materials and process chemicals in various industries. Although only a few industries such as car painting, metal cutting, electroplating, textile, abattoir and pesticide formulation have been illustrated in case studies, almost all the industries can recover raw materials and process chemicals from their waste streams. The case studies show that the investments on new processes or systems used to recover raw materials and process chemicals have a short payback period and hence bring huge savings to those industries. Thus, each industry should try to recover raw material and process chemicals from waste streams.

By-product recovery in industrial wastewater pollution control

By-products from most industries become waste when they are not recovered. This article gives examples of by-product recovery from industries such as pulp and paper, dairy, pig farm and food processing.

Although the recovery of by-products will require new processes, the investments on those processes will be paid-back easily from the benefits brought by those by-products. Also, in order to have a sustainable development, by-product recover will play a significant role in all industries in the near future.

Modelling based design of a pilot-scale membrane bioreactor for combined nutrient removal from domestic wastewater

A three stage-treatment of domestic wastewater including anaerobic, anoxic and aerobic phases is employed in this study while a clarifier unit is replaced with a submerged membrane in the aerobic unit. The effects of operational parameters on the performance of a pilot scale submerged membrane bioreactor (SMBR) namely hydraulic retention time (HRT), ratio of return activated sludge (QRS), ratio of internal recycle (QIR), solid retention time (SRT) and dissolved oxygen (DO) are evaluated by simulations, using a hybrid model composed of TUDP model, oxygen transfer model, biofouling model due to extra-cellular polymeric substances (EPS) and turbulent shear model. The results showed that anaerobic HRT of 3 hours, anoxic HRT of 6 hours, QRS of 20% and QIR of 300 % are satisfactory in obtaining a high removal efficiency (>90%) of COD, NH4-N, P04-P as well as a less sludge production. An increase of sludge production causes an increase in EPS, which fouls the membrane surface and increase the cleaning cycle of membrane. Operation of 5MBR system at 2 mg/I of DO and 30 days of SRT can extend the membrane cleaning cycle dramatically. The membrane cleaning cycle however is strongly dependent on the initial and terminal specific fluxes and displays inverse power relationships to those fluxes.

Application of floating medium filters for aquaculture wastewater treatment

Filtration is an effective process in removing particles of various nature and sizes that are present in water and wastewater. It has been used as a final clarifying step in water treatment since the19th century. It is becoming increasingly important in the tertiary treatment step of wastewater to produce effluent of superior quality for the purpose of reuse. Filtration is particularly applied when high flow rates of water with relatively low contents of suspended solids have to be treated. In a conventional water or wastewater treatment system, the filters are usually placed after sedimentation units to remove suspended particles, which escape without settling in the sedimentation units. When chemically pretreated and flocculated water is applied to a filter without a prior-solid liquid separation it is called direct filtration.

Sustainable aquaculture through water recycling

The discharge of nutrient rich effluent from aquaculture systems into coastal waters is cause for concern. Direct filtration of aquaculture wastewater, using floating medium and sand with in line flocculation, and biological filtration using activated carbon, has the potential to improve water quality for recycling within aquaculture systems. This study looked at the performance of laboratory scale dual media and activated carbon filters in suspended solids and nutrient removal in the treatment of aquaculture wastewater. The dual media filter, with flocculant FeCl3 of 9mg/L, functioned best at a velocity of 7mJh with low headloss, and good turbidity and phosphorus removal (80% and 53% respectively). The activated carbon filter removed ammonia (84%) and nitrite (71 %) in the process of nitrification with a five-hour hydraulic retention time. This paper reports preliminary results from a longer term sustainable aquaculture project.

Biological treatment of oily wastewater from gas stations by membrane bioreactor

In many Asian countries, rapid industrialization and urbanization has led to an increased number of cars, making wastewater from gas stations an important issue of concern in urban environment. This wastewater is characterized by high concentration of oil-water emulsion, which cannot be effectively removed by a conventional gravity separator. An experimental investigation on the treatability of oily wastewater from gas stations using a membrane bioreactor (MBR) system revealed that MBR system could achieve good removal efficiency with stability against shock loading. Optimum operating conditions were found to be at a hydraulic retention time of 4 h and an oil-loading rate of 1.8 kg oil m^sup -3^.d^sup -1^. It was anticipated that adding powdered activated carbon (PAC) in the MBR could help to adsorb the oils. However, operating the MBR with only microbial flocs has an advantage over adding PAC particles into the MBR, since the former condition could provide a prolonged cycle of filtration with a relatively lesser increase in transmembrane pressure.