Effects of laundering on conductivity of polypyrrole-coated textiles

This study examines the resistance change in conductive polypyrrole-coated PET fabrics under the AS 2001.4.15 – 1994 laundering test conditions. The effects of individual detergent components of a standard detergent, including auxiliary chemicals, at four different temperatures were studied. When the coated fabric was washed under the AS 2001.4.15-1994 conditions, the ECE reference detergent and pure soap flakes (sodium sterate) both decreased the conductivity of the coating at a rate exponentially proportional to the laundering temperature. Detergent types had an influence over the rate of degradation; pH conditions had a large influence on the rate of polymer deterioration with the acidic nonionic detergent giving rise to significantly improved laundering conditions. The auxiliary chemicals, sodium carbonate and sodium perborate were seen to cause large degradation of polymers during laundering. Ethylene diamine tetra acetic acid was seen to have only a slight influence on the reduction of conductivity of polymers.

Image processing and pattern recognition in textiles

Image processing and pattern recognition have been successfully applied in many textile related areas. For example, they have been used in defect detection of cotton fibers and various fabrics. In this work, the application of image processing into animal fiber classification is discussed. Integrated into / with artificial neural networks, the image processing technique has provided a useful tool to solve complex problems in textile technology. Three different approaches are used in this work forfiber classification and pattern recognition: feature extraction with image process, pattern recognition and classification with artificial neural networks, and feature recognition and classification with artificial neural network. All of them yieldssatisfactory results by giving a high level of accuracy in classification.

Novel nanocomposite fibres for technical textile applications : synthesis and characterisation of poly(m-xylene adipamide) montmorillonite nanocomposites

Technical textiles, based on advanced polymeric materials, are an important segment of the synthetic textile market. This area has seen considerable growth in recent times, now accounting for almost 25% of all manufactured synthetic fibres, and has driven the recent development of a range of specialist high performance polymer fibres that are stronger, lighter or have improved heat and fire resistance. However, the increasing size of the market has highlighted the need for materials that have improved performance whilst maintaining low manufacturing costs. These factors have resulted in a change in how new specialty fibres are developed and the emphasis in this field is now on the upgrading or improving of the properties of commodity (conventional) fibres by modifying their properties to suit specific applications.

This paper will describe our work on preparing novel polymer nanocomposite fibres by the addition of clay nanoparticles during melt extrusion. The effect of the nanoparticles on the processing of the fibres and the result on the physical morphology and mechanical properties will be described.

The effects of ultrasonic agitation in laundering on the properties of wool fabrics

This paper investigates the use of ultrasonic agitation as a method for reducing felting and area shrinkage during the laundering of wool fabric. Work was conducted to evaluate the changes in fibre and fabric properties after repeated exposure to ultrasonic agitation, and also the effectiveness of ultrasonic treatment to remove common stains. Fabric colour, appearance, tensile strength, dimensional stability and thickness were measured before and after each test. Ultrasonic agitation produced fine cracks in the scale structure of the fibre, but these had negligible effects on the strength and colour when compared to hand washing. Ultrasonic agitation caused less fibre migration than hand washing, with a reduced rate of thickness increase and felting. Ultrasonic agitation increased the level of stain removed from the fabric when compared with hand washing.

Photo-catalysis of red wine stains using titanium dioxide sol-gel coatings on wool fabrics

This paper investigated the use of titanium dioxide sol-gel coatings to photo-catalyse red wine stains on wool fabrics. Coatings were produced by the hydrolysis and condensation of titanium butoxide (Ti(OC4H9)4) on the surface of wool fabrics after pad application. Coatings were partially converted to the anatase form of titanium dioxide by prolonged immersion in boiling water. The coating presence was confirmed using scanning electron microscopy, UVspectrophotometry and atomic force microscopy. Coated samples were measured for photo-catalytic activity by degrading red wine stains from the surface of the coated fabric. The level of photocatalysis was determined for each of the coating systems after 168 hours. Red wine stains were photo-catalysed and level of staining was reduced from the UV exposed surface of the coated wool fabric.

Photochromic wool fabrics with enhanced durability and photochromic performance

In our previous work, we have produced a photochromic wool fabric by applying a thin layer of hybrid silica-photochromic dye onto the wool surface. The coating showed a very fast optical response, but had little influence on the fabric handle, however durability was low. In this context, we reported that durability of the hybrid layer can be improved by introducing epoxy groups into the silica matrix via co-hydrolysis and co-condensation of an alkyl trialkoxysilane (ATAS) and 3-glycidoxypropyltrimethoxysilane (GPTMS). The presence of epoxy groups in the silica enhanced both washing and abrasion durabilities. Also, the optical response speed was slightly increased as well. Effects of the type of alkyl silane and the GPTMS:alkyl silane ratio on the coating durability, fabric handle and optical response were examined.

The dimensional and mechanical properties of wool/polyester fabrics made from vortex and ring-spun yarns

Fabric woven from wool/polyester (PES) Murata vortex spun (MVS) blend yarn is a commercially viable proposition particularly on the basis of advantageous wear-resistant properties, compared with fabric made from traditional worsted ring-spun yarn. However, in some early industrial trials with fabric made from 45/55-blend wool/PES MVS yarn, significantly greater relaxation shrinkage was found relative to comparable worsted ring-spun fabric. It was noted at the time that the amount of relaxation shrinkage in MVS fabric could be reduced to a large extent by using steamed MVS yarn.

In this study, the extent of variations in the dimensional and mechanical properties of fabric samples woven from a combination of steamed and unsteamed MVS yarn and equivalent worsted ring-spun yarn is examined. In general, greater hygral expansion and relaxation shrinkage were found in loom-state fabrics made from unsteamed MVS yarns, whereas the fabric made from steamed MVS and ring-spun yarns gave relatively low levels of relaxation shrinkage and hygral expansion. Permanent setting of fabrics, by pressure steaming, was found to be more effective than yarn pre-steaming in reducing relaxation shrinkage levels of fabrics made from unsteamed MVS yarn. After pressure steaming, all fabrics showed similar levels of relaxation shrinkage and hygral expansion.

Permanent setting of the fabrics, by pressure steaming, resulted in similar levels of relaxation shrinkage and hygral expansion, irrespective of the yarn production method; relaxation shrinkage fell to around 1% and hygral expansion increased by about 1%, relative to the loom-state samples. MVS fabrics were relatively heavier and fuller and had a firmer handle than the worsted ring-spun fabrics, reflecting the greater fabric weight, thickness and shear rigidity measured on these fabrics. These attributes are associated with different structures of the worsted ring-spun and MVS yarns used to make the fabrics.

Superhydrophobic fabrics prepared by silica coating

In this work, a silica sol prepared by co-hydrolysis and co-condensation of TEGS (Tetraethylrthosilicate) and alkyl silane under alkaline condition was applied to polyester, wool, and cotton fabrics. The water contact angle measurement indicated considerable increase in the surface hydrophobicity of the sol-treated fabrics. Five different alky silanes were used, namely methyltritthoxysilane (MTES), pheryl triethoxysilane (PTES), n-octyltricthoxysilane (OTES), hexadecyl trimethoxysilan (HDTMS), and tridecafluorooctyl triethoxysilane (FAS), and the water contact anglc (CA) for the coated fabrics ranged between 1300 and 174°. The alkyl silane used influenced the CA valuc, and the silica coating from FAS, HDTMS and PTES snowed CA value greater than ISO', indicating the formation of superhydrophobicity. The fabric coated by the fluorinated silica (TEOS/FAS) has a water contact angle as high as 174°. The treated polyester fabric showed a slightly higher CA value than the wool and cotton fabrics, under the same coating condition.
The coating surface was characterized by SEM, EDX, TEM, FTlR, XPS and AFM. The results showed that silica nanoparticles with thc sizc in the range of 50-ISOnm werc formed in the cohydrolyzed silica sol, and these particles had a core-shell structure with many alkyl groups gathering on the surface region. The formation of superhydrophobic surface was attributed to the nano-structured surface coating with a low surface energy.

Solospun : the long staple weavable singles yarn

Solospun^TM is a spinning technology which provides the means to produce a singles yarn that can be successfully woven as either warp or weft. The technology is a versatile and cost effective alternative to two-folding, Sirospun or sizing. It offers significant benefits in terms of efficiency and productivity. Solospun^TM is a simple, inexpensive, clip-on attachment for the spinning of long staple, weavable singles yarns. The technology is the result of a joint development between CSIRO Textile and Fibre Technology, The Woolmark Company and WRONZ and was commercially released in 1998. It is now successfully operating in worsted mills worldwide. The Solospun^TM hardware consists of a pair of rollers held in a bracket, which is clipped onto the front of the pendulum-drafting arm. Each roller is positioned immediately below, and parallel to, each top front draft roller where it interacts with the emerging drafted fibre strand before twist insertion. The roller-fibre interaction subtly changes the structure of the yarn, which dramatically increases its abrasion resistance. This allows Solospun yarns to be woven without twofolding or sizing, providing significant cost savings. Depending on fabric structure, weaving performance is equivalent to that of conventional two-fold yarns. Fabrics woven from Solospun^TM yarns are of good quality and appearance. Some aspects, including preferred hand and FAST results, are equal or superior to two-fold yarn fabrics. As with compact and condensed spinning, Solospun^TM offers significant reductions in yarn
hairiness. However, Solospun can be simply implemented on existing spinning frames and goes much further by making the singles yarns weavable.