Hot deformation and recrystallization of austenitic stainless steel: Part 11. post-deformation recrystallization

The postdeformation recrystallization behavior of a hot-deformed austenitic stainless steel was investigated based on the first part of this study, in which the microstructure development during hot deformation and, in particular, the evolution of dynamic recrystallization (DRX), was studied. The effect of different parameters such as strain, strain rate, and temperature were examined. The dependency of the time for 50 pct softening, t 50, changed from “strain dependent” to “strain independent” at a transition strain (ε*) that was in the steady-state area of the hot deformation flow curve. The fully recrystallized microstructure showed a similar transition in strain sensitivity. However, this occurred at stains greater than ε*. A mathematical model was developed to predict the transition strain under different deformation conditions. Microstructural measurements show that the transition strain corresponds to approximately 50 pct DRX in the deformed structure at the point of unloading.

Dependency of recrystallization mechanism to the initial grain size

The effect of initial grain size on the recrystallization behavior of a type 304 austenitic stainless steel during and following hot deformation was investigated using hot torsion. The refinement of the initial grain size to 8 μm, compared with an initial grain size of 35 μm, had considerable effects on the dynamic recrystallization (DRX) and post-DRX phenomena. For both DRX and post-DRX, microstructural investigations using electron backscattered diffraction confirmed an interesting transition from conventional (discontinuous) to continuous DRX with a decrease in the initial grain size. Also, there were unexpected effects of initial grain size on DRX and post-DRX grain sizes.

Hot deformation and recrystallization of austenitic stainless steel: part 1. dynamic recrystallization

The hot deformation behavior of a 304 austenitic stainless steel was investigated to characterize the evolution of the dynamically recrystallized structure as a starting point for studies of the postdeformation  recrystallization behavior. The effect of different deformation parameters such as strain, strain rate, and temperature were investigated. The flow curves showed typical signs of dynamic recrystallization (DRX) over a wide range of temperatures and strain rates (i.e., different Zener–Hollomon (Z) values). However, under very high or very low Z values, the flow curves’ shapes changed toward those of the dynamic recovery and multiple peaks, respectively. The results showed that while DRX starts at a strain as low as 60 pct of the peak strain, a fully DRX microstructure needs a high strain of almost 4.5 times the initiation strain. The DRX average grain size showed power-law functions with both the Zener–Hollomon parameter and the peak stress, although power-law breakdown was observed at high Z values.

Microstructural modeling of dynamic recrystallization using irregular cellular automata

Cellular automaton (CA) was used to simulate dynamic recrystallization (DRX) during thermomechanical deformation. Initial grain size, initial grain orientation and dislocation density were used as input data to the CA model. Flow curve, dislocation density, final grain size and orientation, and DRX volume fraction were the output data which were compared with experimental data to validate the model. The model proposed in this work considered the thermomechanical parameters (e.g., temperature and strain rate) and their role on the nucleation and growth kinetics during DRX. It was shown that the CA model can predict the final microstructure and flow curve to a high degree of accuracy and was able to successfully simulate the volume fraction of DRX as a function of strain for a wide range of deformation conditions.

Dynamic recrystallization of austenite in Ni-30 Pct Fe model alloy : microstructure and texture evolution

The microstructure and crystallographic texture development in an austenitic Ni-30 pct Fe model alloy was investigated within the dynamic recrystallization (DRX) regime using hot torsion testing. The prominent DRX nucleation mechanism was strain-induced grain boundary migration accompanied by the formation of large-angle sub-boundaries and annealing twins. The increase in DRX volume fraction occurred through the formation of multiple twinning chains. With increasing strain, the pre-existing Σ3 twin boundaries became gradually converted to general boundaries capable of acting as potent DRX nucleation sites. The texture characteristics of deformed grains resulted from the preferred consumption of high Taylor factor components by new recrystallized grains. Similarly, the texture of DRX grains was dominated by low Taylor factor components as a result of their lower consumption rate during the DRX process. The substructure of deformed grains was characterized by “organized,” banded subgrain arrangements, while that of the DRX grains displayed “random,” more equiaxed subgrain/cell configurations.

Comparison of static and dynamic engine models on the transient performance of a passenger vehicle powertrain

This paper presents experimental and computational results obtained on the Ford Barra 190 4.0 litres I6 gasoline engine and on the Ford Falcon car equipped with this engine. Measurements of steady engine performance, fuel consumption and exhaust emissions were first collected using an automated test facility for a wide range of cam and spark timings vs. throttle position and engine speed. Simulations were performed for a significant number of measured operating points at full and part load by using a coupled Gamma Technologies GT-POWER/GT-COOL engine model for gas exchange, combustion and heat transfer. The fluid model was made up of intake and exhaust systems, oil circuit, coolant circuit and radiator cooling air circuit. The thermal model was made up of finite element components for cylinder head, cylinder, piston, valves and ports and wall thermal masses for pipes. The model was validated versus measured steady state air and fuel flow rates, cylinder pressure parameters, indicated and brake mean effective pressures, and temperature of metal, oil and coolant in selected locations. Computational results agree well with experiments, demonstrating the ability of the approach to produce fairly accurate steady state maps of BMEP and BSFC, as well as to optimize engine operation changing geometry, throttle position, cam and spark timing. Measurements of the transient performance and fuel consumption of the full vehicle were then collected over the NEDC cycle. Simulations were performed by using a coupled Gamma Technologies GT-POWER/GT-COOL/GT-DRIVE model for instantaneous engine gas exchange, combustion and heat transfer and vehicle motion. The full vehicle model is made up of transmission, driveshaft, axles, and car components and the previous engine model. The model was validated with measured fuel flow rates through the engine, engine throttle position, and engine speed and oil and coolant temperatures in selected locations. Instantaneous engine states following a time dependent demand for torque and speed differ from those obtained by interpolating steady state maps of BSFC vs. BMEP and speed. Computational results agree well with experiments, demonstrating the utility of the approach in providing a more accurate prediction of the fuel consumption over test cycles.

Texture and substructure development during dynamic recrystallization in Ni-30Fe austenite

An austenitic Ni-30%Fe model alloy was employed to investigate the texture and substructure development within the deformed matrix and dynamically recrystallized (DRX) grains during hot torsion deformation. Both the deformed matrix and DRX grains predominantly displayed the crystallographic texture components expected for simple shear deformation. The characteristics of the deformed matrix texture evolution during deformation largely resulted from the preferred consumption of high Taylor factor components by new recrystallized grains. Likewise, the comparatively weaker crystallographic texture of DRX grains became increasingly dominated by low Taylor factor components as a result of their easier nucleation and lower consumption rate during DRX. There was a significant difference in the substructure formation mechanism between the deformed matrix and DRX grains for a given texture component. The deformed matrix substructure was largely characterized by “organized”, banded subgrain arrangements with alternating misorientations, while the substructure of DRX grains was more “random” in character and displayed complex, more equiaxed subgrain/cell arrangements characterized by a local accumulation of misorientations. Substructure characteristics of individual orientation components were principally consistent with the corresponding Taylor factor values.

Texture and substructure characteristics of dynamic recrystallization in a Ni–30%Fe austenitic model alloy

The substructure and texture development during dynamic recrystallization (DRX) of an austenitic Ni–30%Fe model alloy was investigated using hot torsion testing. The current results revealed that the DRX texture was dominated by grains with a low Taylor factor component. This was related to the preferred nucleation and lower consumption rates of these grains during DRX. The substructure of DRX grains was ‘‘random” in character and displayed complex subgrain/cell arrangements that largely depended on grain orientation.

The mechanism of metadynamic softening in austenite after complete dynamic recrystallization

A novel mechanism of post-dynamic softening during annealing of a fully dynamically recrystallized (DRX) austenitic Ni–30Fe alloy is proposed. The initial softening stage involves rapid growth of the dynamically formed nuclei and migration of the mobile boundaries. The sub-boundaries within DRX grains progressively disintegrate through dislocation climb and dislocation annihilation, which ultimately leads to the formation of dislocation-free grains, and the grain boundary migration gradually becomes slower. As a result, the DRX texture largely remains preserved throughout the annealing process.

Effect of orientation stability on recrystallization textures of deformed aluminium single crystals

High purity Al single crystals of the Cube (0 0 1)[1 0 0] and rotated Cube (0 1 1)[0 1 ¯ 1] orientations have been deformed in plane strain compression in a channel die. Deformation was carried out at temperatures between 25 and 600 8C up to strains of 1.2. The as-deformed microstructure has been characterised using electron microscopy and electron backscattered diffraction (EBSD).
Annealing was carried out for various times and temperatures. The recrystallized microstructure has been studied using electron microscopy, and the orientation of recrystallized grains determined using EBSD. After cold deformation and annealing both orientations exhibited a random recrystallization texture component. After hot deformation both orientations retained a similar annealing texture to their starting deformation texture. The annealing texture of deformed single crystals was found to be more sensitive to the temperature of deformation than the stability of the orientation.

Effect of transformation mechanism (static or dynamic) on final ferrite grain size

A simple series of test was developed to highlight and compare the difference between the static strain induced transformation (SSIT) and the dynamic strain induced transformation (DSIT) mechanism in grain refinement and also to investigate the origin of the difference between the two mechanisms. The results showed that while the SSIT sets up a two-dimensional impingement among the ferrite grains, it cannot avoid their coarsening (normal growth). However, the DSIT forms a group of grains with a three-dimensional impingement which does not coarsen and maintains their fine size throughout the transformation, thereby, reduces the final average grain size.

Evolution of recrystallization during and following hot deformation

Recrystallization of austenite during and following hot deformation has been studied in detail in a type 304 austenitic stainless steel. Furthermore, the effect of second phase on the softening process of austenite has been investigated using a 2205 duplex stainless steel. The mechanical and microstructural features have been compared for dynamic and post deformation recrystallization.

The roles of object-image relative motion and static depth information in the perception of heading

Investigates visual information that enables human to effectively guide their movement through the environment. This problem is fundamental to the study of human behaviour, since survival is contingent upon the acquisition of resources that lie in different locations throughout the environment.

The post-deformation recrystallization behaviour of magnesium alloy Mg–3Al–1Zn

Interrupted hot compression tests are employed to examine the kinetics of recrystallization in magnesium alloy Mg–3Al–1Zn. It is found that recrystallization results in an increase in the flow stress encountered in subsequent deformation. The increase in flow stress is used to infer the fraction of recrystallization and empirical equations are developed to describe the kinetics.