A comprehensive method to identify the kinetics of static recrystallization using the hot torsion test results with an inverse solution

Many difficulties exist in directly following the static recrystallization of metals, particularly during hotworking. Indirect measurement of static recrystallization has been extensively performed in the literature where, for example, the recrystallization behavior of austenite in steels has commonly been measured indirectly using the fractional softening method. This method relies on the yield stress changes during recrystallization which are physically simulated by hot torsion or compression tests. However, the inherent heterogeneity of deformation during a mechanical test leads to a non-uniform static recrystallization distribution in the test sample. This, in turn, poses a serious question concerning the reliability of the measurement since the stress calculation techniques during recrystallization are not adequately developed in the existing literature. This paper develops a computer-based method to account for heterogeneous deformation during fractional softening measurements based on the hot torsion test data. The importance of the fractional softening gradient in determining the kinetics is emphasized and deficiencies in our understanding of the basic mechanisms are highlighted. A computer-based method is introduced to generate the experimental and computational components in a cost function. The cost function is then utilized by an inverse solution to calibrate the design parameters in a static recrystallization model.

Strain gradient plasticity modelling of high-pressure torsion

Gradient plasticity modelling combining a micro-structure-related constitutive description of the local material behaviour with a particular gradient plasticity frame is presented. The constitutive formulation is based on a phase mixture model in which the dislocation cell walls and the cell interiors are considered as separate 'phases', the respective dislocation densities entering as internal variables. Two distinct physical mechanisms, which give rise to gradient plasticity, are considered. The first one is associated with the occurrence of geometrically necessary dislocations leading to first-order strain gradients; the second one is associated with the reaction stresses due to plastic strain incompatibilities between neighbouring grains, which lead to second-order strain gradients. These two separate variants of gradient plasticity were applied to the case of high-pressure torsion: a process known to result in a fairly uniform, ultrafine grained structure of metals. It is shown that the two complementary variants of gradient plasticity can both account for the experimental results, thus resolving a controversial issue of the occurrence of a uniform micro-structure as a result of an inherently non-uniform process. © 2007 Elsevier Ltd. All rights reserved.

Enhanced ductility and reduced asymmetry of Mg-2Al-1Zn alloy plate processed by torsion and annealing

The ductility and plastic asymmetry of an as-annealed magnesium alloy plate were studied in compression through combined process of torsion and subsequent annealing by optical microscope and EBSD. The yield strength (YS) and ultimate compression strength (UCS) as well as the compression ductility (CD) were simultaneously raised by prior torsion at room temperature. The CD was further enhanced by subsequent annealing. Also, the torqued sample followed by annealing experienced a rising CD with the increase in prior strain, leading to the maximum true strain of 0.279, which is twice that of the as-annealed original one. The sample showed a largely reduced tension-compression yield asymmetry by subjecting to pre-torsion alone or combined with a subsequent annealing. The enhanced ductility and reduced asymmetry are attributed to the development of a gradient microstructure with refined grains, and also randomization of the weakened texture due to torsion and subsequent annealing.