Study into the ultrasonic cleaning of wool

This research studied the use of ultrasonic irradiation during wool cleaning with an aim to improve the cleaning process and reduce its impact on the environment. The research found that ultrasonic cleaning reduced energy, detergent and chemicals consumption, reduced fibre entanglement and had no significant effect on fibre properties.

Ultrasonic treatment of wool

These ultrasonic cleaning trial results for stain removal and fibre property changes look at wool scouring and laundering, and examine the use of ultrasonic irradiation during wool cleaning with an aim to improve the cleaning process and reduce its impact on the environment. It contains fibre images, single fibre tensile and bending abrasion results.

Ultrasonic scouring of wool and its effects on fibre breakage during carding

Ultrasonics has shown the potential to reduce the cost and environmental impact of textile processing. This work investigates the impact of ultrasonic scouring on fibre entanglement caused during the scouring process. Levels of fibre entanglement were quantified by measuring fibre length using OFDA4000 after carding. A significant reduction in fibre entanglement after ultrasonic scouring was observed and this was due to a reduced fibre migration in the wash bath when compared with the mechanical agitation seen in conventional scouring process. Fibre cuticle scale damage resulting from the ultrasonic irradiation may also have contributed to the reduction in fibre entanglement. A reduced level of fibre entanglement from ultrasonic wool scouring leads to a reduction in fibre breakage during carding.

Effects of ultrasonic treatment on wool fibre and fabric properties

The protein structures of wool, treated in fabric form with ultrasonics for different time durations, were analysed by X-ray diffraction (XRD) and Fourier transform infrared (FTIR), in comparison with the wool without ultrasonic treatment. Fabric water absorption and tensile properties were measured in addition to the fibre micro-structure analysis. It is shown that while the ultrasonic treatment had little effect on the fibre crystallinity, some chemical structures in the protein were altered to some extent during the process. Disruption of fibre internal waxy lipids upon ultrasonic treatment provided the fibres with increased water absorption. Protein chains in the macro fibrils were shown to be rearranged to a more regular and less flexible structure, as a result of the ultrasonic treatment. Fabric tensile tests showed an increased tenacity and a reduced extensibility to the ultrasonically treated fabric. Prolonged ultrasonic treatment, however, significantly reduced both fabric tenacity and extensibility.

Changes in wool protein structure and fabric properties with ultrasonic treatment

Wool fabrics, ultrasonically treated for different time durations, were analysed by Fourier transform infrared (FTIR), differential scanning calorimeter (DSC), and thermo-gravimetric analysis (TGA), in comparison with the wool without ultrasonic treatment. Fabric tensile and thermal properties were measured in addition to the fibre micro structure analysis. Wool protein chains in the macro fibrils were shown to be rearranged to a more regular and less flexible structure, as a result of the ultrasonically treated fabric. Prolonged ultrasonic treatment, however, significantly reduced both fabric tenacity and extensibility. Wool treated with ultrasonics was found to have less mass loss and a higher thermal degradation temperature than that of without ultrasonic treatment and prolonged treated. DSC analysis showed that while ultrasonic treatment has little effect on the fibre crystallinity, an appropriate treatment can provide wool with increased water absorption.

Effect of ultrasonic wave on latex production and quality of rubber tree

The effects of ultrasonic wave on tapping surface of ‘PR107’ rubber tree were studied. Daily production and cumulative production of latex were measured to estimate the effects of ultrasonic wave on latex production. The solid substance content, dry rubber content and mechanical stability of latex were determined to study the effects of ultrasonic wave on latex quality. Results showed that ultrasonic wave could increase both daily and cumulative production of latex and maintain latex basic quality. The daily production of latex was increased and appeared two peaks both in the ultrasound-treated rubber tree and the one with no treatment. The first peak appeared on the fifth day, and the latex production by ultrasound was 212.34 ml and the control was 141.75 ml The second peak appeared with the production 266.59 ml on the seventeenth day by ultrasound, while the control appeared on the thirteenth day with production of 193.5 ml. The latex cumulative production of ultrasound-treated trees was 209.56 ml higher than that of control in one month. There was little change in solid substance content and dry rubber content between different ultrasonic time. The best mechanical stability of latex was obtained by ultrasound-treating the rubber tree for 4-6 min. it was proved that the ultrasound was helpful in improving the latex production and quality. The application of ultrasonic wave on rubber tree is novel, and its mechanism is worth further research.

Adapting ultrasonic assisted wool scouring for industrial application

Scouring is the first stage of wool processing and is essential for determining the quality of fiber. Traditional aqueous scouring is a method that emulsifies and removes contaminants (such as wool grease, suint, and dirt) from the fiber surface; however, it promotes wool felting and is energy and water intensive. This study has shown that modification of the traditional wool scouring line by introducing an ultrasonic device could be a viable alternative for the wool scouring industry. A standard six-bath wool scouring line was retrofitted with two ultrasonic panels working at 80 kHz in bath 2. Scouring was carried out in three modes: conventional mode without the transport rake, ultrasonic mode without the transport rake, and conventional mode with the transport rake. Fiber samples after scouring were measured for color index, residual grease content, and residual ash content. Ultrasonic scouring was found to improve removal of grease and ash from the wool fiber. Modifications were proposed for the design of an industrial scouring line including the addition of fiber transport and dunking rollers and number of baths for the installation. © The Author(s) 2014.

UGI: a multi-dimensional ultrasonic-based interaction approach

We are currently witnessing an era where interaction with computers is no longer limited to conventional methods (i.e. keyboard and mouse). Human Computer Interaction (HCI) as a progressive field of research, has opened up alternatives to the traditional interaction techniques. Embedded Infrared (IR) sensors, Accelerometers and RGBD cameras have become common inputs for devices to recognize gestures and body movements. These sensors are vision based and as a result the devices that incorporate them will be reliant on presence of light. Ultrasonic sensors on the other hand do not suffer this limitation as they utilize properties of sound waves. These sensors however, have been mainly used for distance detection and not with HCI devices. This paper presents our approach in developing a multi-dimensional interaction input method and tool Ultrasonic Gesture-based Interaction (UGI) that utilizes ultrasonic sensors. We demonstrate how these sensors can detect object movements and recognize gestures. We present our approach in building the device and demonstrate sample interactions with it. We have also conducted a user study to evaluate our tool and its distance and micro gesture detection accuracy. This paper reports these results and outlines our future work in the area.

An autonomous trimming system of large glass fiber reinforced plastics parts using an omni-directional mobile robot and its control

This paper describes an automated trimming system of large glass fiber reinforced plastic (GFRP) using an omni-directional wheeled mobile robot (WMR) and its path control method. In trimming GFRP parts, much glass fiber and plastic powder dust occur and it becomes bad visible in environment. It is necessary to correct dead-reckoning errors of the WMR in order to control its moving path. We have discussed an external correction method of the dead-reckoning errors for the WMR using ultrasonic sensor.

Correlation between optical and SEM measurements of wool cortical cell size

Wool fibres consist of micro to nano scale protein constituents that could be used for innovative applications. While techniques for extracting these constituents or making wool fibres into organic powders have been developed, effectively dispersing the particles and accurately determining their size has been difficult in practice. In this study, an ultrasonic method was employed to disperse cortical cells extracted from wool fibres into an
immersion oil or ethanol. Specimens of the cortical cells were then observed under optical microscopy and scanning electron microscopy, respectively. Cell length and maximum cell diameter were measured to quantify the cell size. The results suggest significant discrepancies exist in the cortical cell size obtained from the two different measurement techniques. The maximum diameter of wool cortical cells obtained from the optical microscope was much larger than that from the scanning electron microscope, while the length was much shorter. A correction factor is given so that cortical cell size obtained from the two measurement techniques can be compared.

Determining residual gum content of bast fibres

The measurement of fibre quality in bast fibres is related to the amount of gum (lignin, hemicellulose, wax and pectin) left in the fibre after the retting process. Large amounts of gums present represent poor separation of fibre. Efficiency of retting can be monitored by measuring the residual gum content of the retted fibre.

This paper investigated the use of ultrasonic vibration combined with chemical retting as a pre-treatment to improve accuracy of traditional residual gum content test. Work was conducted on chemically retted hemp fibre. Pre-treatment conditions were analysed by determining the best chemical combination, chemical concentration and treatment time. Fibres were examined for successful separation using optical microscopy and optical fibre diameter analysis (OFDA). The work proposed a new method for determining the residual gum content of hemp fibre.

Critical assessment of various techniques for the extraction of carotenoids and co-enzyme Q10 from the Thraustochytrid strain ONC-T18

A variety of techniques for extracting carotenoids from the marine Thraustochytrium sp. ONC-T18 was compared. Specifically, the organic solvents acetone, ethyl acetate, and petroleum ether were tested, along with direct and indirect ultrasonic assisted extraction (probe vs bath) methods. Techniques that used petroleum ether/acetone/water (15:75:10, v/v/v) with 3 h of agitation, or 5 min in an ultrasonic bath, produced the highest extraction yields of total carotenoids (29−30.5 μg g^-1). Concentrations up to 11.5 μg g^-1 of canthaxanthin and 17.5 μg g^-1 of β-carotene were detected in extracts stored for 6 weeks. Astaxanthin and echinenone were also detected as minor compounds. Extracts with and without antioxidants showed similar carotenoid concentration profiles. However, total carotenoid concentrations were approximately 8% higher when antioxidants were used. Finally, an easy-to-perform and inexpensive method to detect co-enzymes in ONC-T18 was also developed using silica gel TLC plates. Five percent methanol in toluene as a mobile phase consistently eluted co-enzyme Q10 standards and could separate the co-enzyme fractions present in ONC-T18.

The application of ultrasound to dairy ultrafiltration : the influence of operating conditions

Work previously presented has shown that ultrasound can be effective in enhancing both the production and cleaning cycles of dairy membrane  processes. In this present work we extend these previous results to consider the effect of ultrasonic frequency and the use of intermittent ultrasound. These results show that the use of continuous low frequency (50 kHz) ultrasound is most effective in both the fouling and cleaning cycles. The application of intermittent high frequency (1 MHz) ultrasound is less effective. At higher transmembrane pressure, high frequency pulsed sonication can indeed lead to a reduction in steady state membrane flux. The benefits of ultrasound arise from a reduction in both concentration polarization and in the resistance provided by the more labile protein deposits that are removed during a water wash. Conversely, the loss of membrane flux when high frequency pulsed sonication is used arises from a significant increase in the more tenacious ‘irreversible’ fouling deposit.

Power ultrasound offers an environmentally friendly approach to cleaning dairy UF membranes

Flat sheet polymeric UF membranes of 30000 MWCO were obtained from Millipore Inc. Polypropylene spacers of a 50 mil (1.3 mm) thickness were obtained from KOCH membrane systems. A single 30 cm^sup 2^ membrane sheet was sandwiched with a spacer on the feed side of a cross flow Minitan S unit (Millipore Inc). The unit was immersed in a 50 kHz ultrasonic bath that was switched on as required. All experiments used re-constituted spray-dried whey powder to foul the membrane.

Aggregation, ageing and transport properties of surface modified fumed silica dispersions

We have investigated the aggregation, ageing and transport properties of surface modified silica dispersions in DMSO by photon correlation spectroscopy and conductivity measurements. The surface modification introduces Li+-ions that dissociate in the dispersion creating a single Li+-ion conducting electrolyte. We show that the surface modification changes the aggregation and ageing properties of the material. There is a pronounced ageing observed for the modified silica dispersions. At high concentrations of fumed silica a gel state is found, which in the case of the surface modified silica is a very weak gel that can be rejuvenated by ultrasonic treatment. The key parameter controlling the aggregation in this system is hydrogen bonding and the surface modification results in a very low number of sites for hydrogen bonding. In addition there is a contribution from repulsive electrostatic interactions in the surface modified silica dispersions due to the highly charged surfaces of these particles. Furthermore, the Li+-ion diffusion, at low silica concentration, is three orders of magnitude faster than that of the silica particles and in the gel state the silica particles are immobile. We also find that the Li+-ion diffusion is virtually independent of the silica concentration in the dispersions.