Raw materials and process chemical recovery in industrial wastewater pollution control

This article illustrates the different methods employed to recover raw materials and process chemicals in various industries. Although only a few industries such as car painting, metal cutting, electroplating, textile, abattoir and pesticide formulation have been illustrated in case studies, almost all the industries can recover raw materials and process chemicals from their waste streams. The case studies show that the investments on new processes or systems used to recover raw materials and process chemicals have a short payback period and hence bring huge savings to those industries. Thus, each industry should try to recover raw material and process chemicals from waste streams.

Possible changes of pore size during nanofiltration

The textile industry plays an important role in the world economy as well as our daily life. However, the industry consuming a large quantity of water and generating huge amount of wastewater are unsustainable to the conservation of our precious resources and environment and need improvement. The wastewater, especially the one from spent cotton reactive dyebaths, contains high salt content, various dyes and high alkalinity. This study was carried out to investigate the feasibility of membrane filtration treating spent cotton reactive dye baths. A stirred cell with nanofiltration membrane was used aiming at reusing the reclaimed water. Spent dyebath solutions were synthesized containing hydrolyzed C. I. Reactive Black 5 and sodium chloride. When a piece of membrane was used repeatedly it was expected the flux would decrease after each usage due to fouling of impurities. However, it was found that the water flux increased while dye rejection decreased after each run. At pH 10, the dye rejection decreased significantly. It was proposed that the pore sizes of membrane might have changed during membrane filtration. An equation was derived calculating the possible changes of pore sizes.

Reclaiming spent liquor from cotton reactive dyebaths using nanofiltration membrane for possible reuse of water and salt

During dyeing, salts are placed in a dyebath to aid the fixation of various dyes on to the fabric while bases are added to raise the pH from around neutral to pH 11. Afterwards, the used dyebath solution, called dyebath spent liquor, is discharged with almost all the salts and bases added as well as unfixed dyes. Consequently, a lot of raw materials are lost in the waste stream ending up in the environment as pollutants. In this study, possibilities of reusing water and salts of dyebathes were investigated, using a nanofiltration membrane. When the salt concentration in the spent liquor was increased from 10 to 80 g/L, the salt rejection by membrane was found to decrease initially; however, the salt rejection increased over the time, which was not expected. The aggregation of dye was also studied and found to decrease in the concentrate when the salt concentration was increased. This may be due to the aggregation of salt in the concentrate, which explains the increase in salt rejection. This information is useful for the textile industry in evaluating the treated water quality for the purpose of reuse.

Evidence of changes in membrane pore characteristics due to filtration of dye bath liquors

This study was carried out to investigate the treatment of various salt solutions and synthetic dye bath liquors by nanofiltration using Nanomax-50 membrane in a stirred cell with 150 mL working volume. Donnan exclusion was compared by filtering salts with monovalent and divalent cations and anions. This was done by comparing three salts including sodium chloride (NaCl), calcium chloride (CaCl2) and sodium sulphate (Na2SO4). The rejection order determined was Na2SO4>NaCl>CaCl2 which is typical of a negatively charged membrane where Donnan and steric exclusion play an important role in separation. Studies on the flux and rejection characteristics of sodium sulphate were undertaken for concentrations ranging from 10 to 40 gl−1 thereby replicating actual dye bath salt concentrations. Synthetic dye bath liquors were prepared using acidic dye (Acid Green 25) at a fixed concentration of 100 mgl−1 with 10 and 15 gl−1 of sodium sulphate solutions. While, the results showed evidence of flux decline due to increased resistance and decreased transmembrane pressure, pore enlargement occurred after the filtration experiments with sodium sulphate solutions greater than 20 gl−1. Pore enlargement was even more prominent in the two synthetic dye bath liquors filtered. Pore enlargement was determined by observing the pure water flux before and after filtering sodium sulphate solutions or dye bath liquors. An increase in pore diameter of 58 and 94 %was estimated when dye bath liquors containing 10 and 15 gl−1 of sodium sulphate, respectively were filtered through the membrane. The following equation was derived in estimating the pore enlargement, where de1 and de2 are the apparent diameter of membrane pore sizes before and after filtration of salt solutions or dye bath liquors and Rm1 and Rm2 are the membrane resistance of pure water flux before and after filtration of salt solutions or dye bath liquors. These results have important implications for the application of nanofiltration technology to textile wastewater treatment and reuse.

The inner nana, the list mum and me : knitting identity

Here we present young knitters’ reflections on their acquisition of textile skills and we review media images of women and knitting. While the image of the grandmother as teacher is clear, the mother is absent or obscure. This absence is also reflected in knitting groups, blogs and in one of the authors’ false memories. We propose further investigation of the construction of identity through craft and of both the materiality and the ethereality of nostalgic references.

Embeddable and locatable spinning

A novel spinning method: embeddable and locatable spinning, is reported for the first time in this paper. Analysis of the key restrictions of the conventional and some novel ring-spinning were studied; evolvement and principles of embeddable and locatable spinning were then introduced. Analysis indicated that embeddable and locatable spinning could overcome the existing restrictions of ring spinning and improve the spinning performance of fiber strands as well as the quality of the resulting yarn. Super-fine and colorful figured yarns could be produced successfully, and most fibers shorter than can be spun in traditional spinning could be well embedded into a yarn by embeddable and locatable spinning method; even staple fibers of low qualities could be used to produce a fine yarn of high qualities in the novel spinning system. This novel spinning method shows huge application potentials in textile industry by improving the yarn quality, developing super-fine yarn, and increasing fiber utilization rate.

Methods of coating textiles with soluble conducting polymers

Soluble conducting alkyl polypyrrole polymers have been applied by either chemical polymerization of the 3-alkyl monomers or direct application of polymer emulsion to the surface. Solution, vapor and spray polymerization methods of coating poly(3-alkylpyrroles) to the surface of woven wool fabrics are explored. Conductive textile samples have also been prepared by applying emulsions of soluble prepolymerized 3-alkylpyrrole to the fabric surface. Direct applications of a conductive paint to the textile surface eliminate the exposure of the substrate to damaging oxidizing agents which allow the coating of more sensitive and delicate substrates. All textiles produced are tested for abrasion resistance and conductivity. For alkyl polypyrrole coated fabrics, the optimum carbon chain lengths are between n=10 and n=14, which result in optimum values of conductivity and solubility. The darkness of the tone is inversely related to the surface resistivity of the resulting conductive fabric. Therefore, deep black coatings have low resistivity whereas light gray coatings on a white fabric surface have higher surface resistivity. Longer alkyl chains result in higher surface resistivity in fabrics. The conductive coating of poly(3-decanylpyrrole) on the textile surface has a better abrasion resistance compared to that of an unsubstituted polypyrrole coating.

Ultrasonic scouring of wool and its effects on fibre breakage during carding

Ultrasonics has shown the potential to reduce the cost and environmental impact of textile processing. This work investigates the impact of ultrasonic scouring on fibre entanglement caused during the scouring process. Levels of fibre entanglement were quantified by measuring fibre length using OFDA4000 after carding. A significant reduction in fibre entanglement after ultrasonic scouring was observed and this was due to a reduced fibre migration in the wash bath when compared with the mechanical agitation seen in conventional scouring process. Fibre cuticle scale damage resulting from the ultrasonic irradiation may also have contributed to the reduction in fibre entanglement. A reduced level of fibre entanglement from ultrasonic wool scouring leads to a reduction in fibre breakage during carding.

Intelligent clothing for automated recognition of human physical activities in free-living environment

This paper presents an intelligent clothing framework for human daily activity recognition using a single waist-worn tri-axial accelerometer sensor coupled with a robust pattern recognition system. The activity recognition algorithm is realized to distinguish six different physical activities through three major steps: acceleration signal collection/pre-processing, wavelet-based principle component analysis, and a support vector machine classifier. The proposed activity recognition method has been experimentally validated through two batches of trials with an overall mean classification accuracy of 95.25 and 94.87%, respectively. These results suggest that the intelligent clothing is not only able to learn the activity patterns but also capable of generalizing new data from both known and unknown subjects. This enables the proposed intelligent clothing to be applied in a comfortable and in situ assessment of human physical activities, which would open up new market segments to the textile industry.

A study on the photostability of photochromic fabrics from hybrid organosilica coatings

Photochromic fabrics were prepared using a coating solution containing photochromic dyes and silica sol-gel. The photochromic effect was rapid. The effect of three different post treatments on the optical and durability of the photochromic fabrics was evaluated. These included incorporating a UV stabilizer, increasing the surface hydrophobicity by fluorinating the pores, and blockading the dye-containing pores with additional silica coating. All the treatments improved photostability, without significantly affecting response/fading speeds.

Needleless electrospinning and direct electrospinning of nanofiber yarns

Electrospinning is a simple, but efficient and versatile, technology to produce polymeric nanofibers for widely diverse applications in both textile and non-textile areas [1]. This technique has been shown many advantages such as universality in processing polymeric materials, eases of controlling the fiber diameter and functionalizing nanofibers through adjusting solution composition for electrospinning, and flexibility to generate fibrous membranes of various geometries. Although the novel applications of electrospun nanofibers have been extensively explored [2], the technology development for mass electrospinning of nanofibers has been hampered.

Wettability gradient-driven directional water transport across thin fibrous materials

Recently, novel properties have been observed when superhydrophobic and superhydrophilic surfaces are combined. For example, the Stenocara beetle, an insect in the Namib Desert, has an incredible ability to capture fresh water from air for its survival in the dry desert environment [1]. Such a feature derives from its special wing that has a hydrophilic-patterned superhydrophobic surface. Materials having a similar surface feature also exhibited a similar water-harvesting function [2]. A spider silk has been reported to show a periodic alternation of hydrophobic and hydrophilic surfaces along the fiberlength direction [3], which can quickly collect water from air. It was also observed that water droplets moved in one direction along a superhydrophobic-to-superhydrophilic gradient surface [4]. However, all these works are based on two dimension surfaces. The work on water transfer through porous media induced by a gradient wettability change has received little attention until very recently [5]. In this study, we have developed a simple, but very effective and versatile, method to produce wettability gradient across the thickness of fabrics, and demonstrated that the fabrics have the ability to spontaneously transfer water unidirectionally through the fibrous architecture. A plain weave polyester fabric was mainly used as a sample material.