Flerskiktat papper : en sammanställning av historia, teknik och forskningsresultat

Until the beginning of the 1900:th century the paper making process was handicraft. The paper machines that have been developed since then are as impressing in size as fascinating when it comes to the technique. The process has always been improved to give a better paper for lower costs, with as short manufacture time as possible. Stratified forming has been a reality since 1830. From the beginning it was applied to board and paperboard. Now it is also the most common method for making tissue and one paper mill in Austria use it for fine paper. Stratified forming can be categorized as separate forming or simultaneous forming. Separate forming means using several headboxes and sometimes even several wires. Simultaneous forming means using only one stratified headbox. This method has many advantages over separate forming, inter alia improved economy, quality, wood exchange and higher runability of the paper machine. Several experiments have been done with simultaneous forming of different fibres by placing a fibre with high bulk in the middle layer and a smooth fibre on the surface layers. The results has shown that by using this method both the bending stiffness and surface properties are improved, or a lower grammage paper is obtained with maintaining quality. Simultaneous forming can also be used to stratify fillers in layers where they are most efficient. In that way both paper quality and economy is improved. Simultaneous forming is also used for fractionated pulp. Fractionation means separating springwood fibre from summerwood fibre, and placing them in separate layers. Research results of fractionated pulp show about the same result as simultaneous forming of different fibres.

Influence of hardwood, softwoodand fractionated pulp in a stratifiedthree-layered fine paper : Lövved, barrved och fraktionerad massa ochdess inverkan på ett treskiktat finpapper

Four different trials of stratified three-layered fine paper, of sulphate pulp, were performed to investigate if stratified fine fraction or fibres from birch can improve the properties of a paper compared to a reference sheet. All trials had five different scenarios and each scenario was calendered with different linear load. All sheets had a grammage of 80 g/m2.In the first trial, the paper contained birch, pine and filler of calciumcarbonate (marble), and was manufactured with the pilot paper machine XPM and the stratified headbox Formator at RCF (Stora Enso Research Center in Falun). The furnish consisted of 75% birch and 25% pine.The second trial contained coated sheets with paper from trial one as the base paper. The coating slip contained calciumcarbonate and clay and the amount was approximately 10-12 g/m2.The third trial, also with birch and pine but without filler, was performed at STFI (Skogsindustrins Tekniska Forskningsinstitut in Stockholm) with the laboratory scaled paper machine StratEx and the stratified headbox AQ-vanes. The furnish consisted of 75% birch and 25% pine, except for one scenario which contained of 75% pine and 25% birch.The last trial contained fractionated pulp of birch and pine and was performed at STFI. 50% was fine fraction and 50% was coarse fraction.This test does not show any clear benefits of making stratified sheets of birch and pine when it comes to properties such as bending stiffness, tensile index and surface smoothness. The retention can be improved with birch in the surface plies. It is possible that the formation can be improved with birch in the surface plies and pine in the middle ply. It is also possible that fine fraction in the surface plies and coarse fraction in the middle ply can improve both surface smoothness and bending stiffness. The results in this test are shown with confidence intervals which points out the difficulties of analysing sheets manufactured with a pilot paper machine or a laboratory scaled paper machine.