Optimizing nozzle flow in laser cutting

The purpose of this study was to investigate different laser cutting nozzles, nozzle flows and possibilities to improve nozzle flow. Another goal was to design new nozzle configuration in which laser cutting would succeed with better cutting speed and smaller gas consumption. Nozzles and nozzle flows were studied with various methods. Computational fluid dynamics was used to calculate old, convergent nozzles and new convergent-divergent nozzles. Measurement apparatus was used to measure both nozzle types. In cutting tests different materials were cut with new nozzles. With the use of design convergent-divergent nozzles 25 % better cutting speed and 33 % smaller gas consumption were achieved when cutting quality was good. Computational fluid dynamics was also discovered to be useful aid in nozzle design.

Pp2a: At The Crossroads Between Growth and Defence In Plants

Living organisms manage their resources in well evolutionary-preserved manner to grow and reproduce. Plants are no exceptions, beginning from their seed stage they have to perceive environmental conditions to avoid germination at wrong time or rough soil. Under favourable conditions, plants invest photosynthetic end products in cell and organ growth to provide best possible conditions for generation of offspring. Under natural conditions, however, plants are exposed to a multitude of environmental stress factors, including high light and insufficient light, drought and flooding, various bacteria and viruses, herbivores, and other plants that compete for nutrients and light. To survive under environmental challenges, plants have evolved signaling mechanisms that recognise environmental changes and perform fine-tuned actions that maintain cellular homeostasis. Controlled phosphorylation and dephosphorylation of proteins plays an important role in maintaining balanced flow of information within cells. In this study, I examined the role of protein phosphatase 2A (PP2A) on plant growth and acclimation under optimal and stressful conditions. To this aim, I studied gene expression profiles, proteomes and protein interactions, and their impacts on plant health and survival, taking advantage of the model plant Arabidopsis thaliana and the mutant approach. Special emphasis was made on two highly similar PP2A-B regulatory subunits, B’γ and B’ζ. Promoters of B’γ and B’ζ were found to be similarly active in the developing tissues of the plant. In mature leaves, however, the promoter of B’γ was active in patches in leaf periphery, while the activity of B’ζ promoter was evident in leaf edges. The partially overlapping expression patterns, together with computational models of B’γ and B’ζ within trimeric PP2A holoenzymes suggested that B’γ and B’ζ may competitively bind into similar PP2A trimmers and thus influence each other’s actions. Arabidopsis thaliana pp2a-b’γ and pp2a-b’γζ double mutants showed dwarfish phenotypes, indicating that B’γ and B’ζ are needed for appropriate growth regulation under favorable conditions. However, while pp2a-b’γ displayed constitutive immune responses and appearance of premature yellowings on leaves, the pp2a-b’γζ double mutant supressed these yellowings. More detailed analysis of defense responses revealed that B’γ and B’ζ mediate counteracting effects on salicylic acid dependent defense signalling. Associated with this, B’γ and B’ζ were both found to interact in vivo with CALCIUM DEPENDENT PROTEIN KINASE 1 (CPK1), a crucial element of salicylic acid signalling pathway against pathogens in plants. In addition, B’γ was shown to modulate cellular reactive oxygen species (ROS) metabolism by controlling the abundance of ALTERNATIVE OXIDASE 1A and 1D in mitochondria. PP2A B’γ and B’ζ subunits turned out to play crucial roles in the optimization of plant choices during their development. Taken together, PP2A allows fluent responses to environmental changes, maintenance of plant homeostasis, and grant survivability with minimised cost of redirection of resources from growth to defence.

Feasibility of industrial implementation of laser cutting into paper making machine

Laser cutting implementation possibilities into paper making machine was studied as the main objective of the work. Laser cutting technology application was considered as a replacement tool for conventional cutting methods used in paper making machines for longitudinal cutting such as edge trimming at different paper making process and tambour roll slitting. Laser cutting of paper was tested in 70’s for the first time. Since then, laser cutting and processing has been applied for paper materials with different level of success in industry. Laser cutting can be employed for longitudinal cutting of paper web in machine direction. The most common conventional cutting methods include water jet cutting and rotating slitting blades applied in paper making machines. Cutting with CO2 laser fulfils basic requirements for cutting quality, applicability to material and cutting speeds in all locations where longitudinal cutting is needed. Literature review provided description of advantages, disadvantages and challenges of laser technology when it was applied for cutting of paper material with particular attention to cutting of moving paper web. Based on studied laser cutting capabilities and problem definition of conventional cutting technologies, preliminary selection of the most promising application area was carried out. Laser cutting (trimming) of paper web edges in wet end was estimated to be the most promising area where it can be implemented. This assumption was made on the basis of rate of web breaks occurrence. It was found that up to 64 % of total number of web breaks occurred in wet end, particularly in location of so called open draws where paper web was transferred unsupported by wire or felt. Distribution of web breaks in machine cross direction revealed that defects of paper web edge was the main reason of tearing initiation and consequent web break. The assumption was made that laser cutting was capable of improvement of laser cut edge tensile strength due to high cutting quality and sealing effect of the edge after laser cutting. Studies of laser ablation of cellulose supported this claim. Linear energy needed for cutting was calculated with regard to paper web properties in intended laser cutting location. Calculated linear cutting energy was verified with series of laser cutting. Practically obtained laser energy needed for cutting deviated from calculated values. This could be explained by difference in heat transfer via radiation in laser cutting and different absorption characteristics of dry and moist paper material. Laser cut samples (both dry and moist (dry matter content about 25-40%)) were tested for strength properties. It was shown that tensile strength and strain break of laser cut samples are similar to corresponding values of non-laser cut samples. Chosen method, however, did not address tensile strength of laser cut edge in particular. Thus, the assumption of improving strength properties with laser cutting was not fully proved. Laser cutting effect on possible pollution of mill broke (recycling of trimmed edge) was carried out. Laser cut samples (both dry and moist) were tested on the content of dirt particles. The tests revealed that accumulation of dust particles on the surface of moist samples can take place. This has to be taken into account to prevent contamination of pulp suspension when trim waste is recycled. Material loss due to evaporation during laser cutting and amount of solid residues after cutting were evaluated. Edge trimming with laser would result in 0.25 kg/h of solid residues and 2.5 kg/h of lost material due to evaporation. Schemes of laser cutting implementation and needed laser equipment were discussed. Generally, laser cutting system would require two laser sources (one laser source for each cutting zone), set of beam transfer and focusing optics and cutting heads. In order to increase reliability of system, it was suggested that each laser source would have double capacity. That would allow to perform cutting employing one laser source working at full capacity for both cutting zones. Laser technology is in required level at the moment and do not require additional development. Moreover, capacity of speed increase is high due to availability high power laser sources what can support the tendency of speed increase of paper making machines. Laser cutting system would require special roll to maintain cutting. The scheme of such roll was proposed as well as roll integration into paper making machine. Laser cutting can be done in location of central roll in press section, before so-called open draw where many web breaks occur, where it has potential to improve runability of a paper making machine. Economic performance of laser cutting was done as comparison of laser cutting system and water jet cutting working in the same conditions. It was revealed that laser cutting would still be about two times more expensive compared to water jet cutting. This is mainly due to high investment cost of laser equipment and poor energy efficiency of CO2 lasers. Another factor is that laser cutting causes material loss due to evaporation whereas water jet cutting almost does not cause material loss. Despite difficulties of laser cutting implementation in paper making machine, its implementation can be beneficial. The crucial role in that is possibility to improve cut edge strength properties and consequently reduce number of web breaks. Capacity of laser cutting to maintain cutting speeds which exceed current speeds of paper making machines what is another argument to consider laser cutting technology in design of new high speed paper making machines.

Macroalgal Defenses Against Herbivory: Causes and Consequences of Intraspecific Variation

In marine benthic communities, herbivores consume a considerable proportion of primary producer biomass and, thus, generate selection for the evolution of resistance traits. According to the theory of plant defenses, resistance traits are costly to produce and, consequently, inducible resistance traits are adaptive in conditions of variable herbivory, while in conditions of constant/strong herbivory constitutive resistance traits are selected for. The evolution of resistance plasticity may be constrained by the costs of resistance or lack of genetic variation in resistance. Furthermore, resource allocation to induced resistance may be affected by higher trophic levels preying on herbivores. I studied the resistance to herbivory of a foundation species, the brown alga Fucus vesiculosus. By using factorial field experiments, I explored the effects of herbivores and fish predators on growth and resistance of the alga in two seasons. I explored genetic variation in and allocation costs of resistance traits as well as their chemical basis and their effects on herbivore performance. Using a field experiment I tested if induced resistance spreads via water-borne cues from one individual to another in relevant ecological conditions. I found that in the northern Baltic Sea F. vesiculosus communities, strength of three trophic interactions strongly vary among seasons. The highly synchronized summer reproduction of herbivores promoted their escape from the top-down control of fish predators in autumn. This resulted into large grazing losses in algal stands. In spring, herbivore densities were low and regulated by fish, which, thus,enhanced algal growth. The resistance of algae to herbivory increased with an increase in constitutive phlorotannin content. Furthermore, individuals adopted induced resistance when grazed and when exposed to water-borne cues originating from grazing of conspecific algae both in the laboratory and in field conditions. Induced resistance was adopted to a lesser extent in the presence of fish predators. The results in this thesis indicate that inducible resistance in F. vesiculosus is an adaptation to varying herbivory in the northern Baltic Sea. The costs of resistance and strong seasonality of herbivory have likely contributed to the evolution of this defense strategy. My findings also show that fish predators have positive cascading effects on F. vesiculosus which arise via reduced herbivory but possibly also through reduced resource allocation to resistance. I further found evidence that the spread of resistance via water-borne cues also occurs in ecologically realistic conditions in natural marine sublittoral. Thus, water-borne induction may enable macroalgae to cope with the strong grazing pressure characteristic of marine benthic communities. The results presented here show that seasonality can have pronounced effects on the biotic interactions in marine benthic communities and thereafter influence the evolution of resistance traits in primary producers.

Päällystyksen vaikutus paperin ja kartongin laserleikattavuuteen

Tämän diplomityön tarkoituksena oli selvittää päällystyksen vaikutusta paperin ja kartongin laserleikattavuuteen. Aiheeseen liittyi myös laserparametrien vaikutuksen selvittäminen leikattaessa päällystettyjä paperi- ja kartonkilaatuja. Päällystepigmentteinä käytettiin kalsiumkarbonaattia ja kaoliinia sekä niiden seosta. Leikkausnopeus alenee päällystyspigmentistä ja sen määrästä riippuen 5 – 20 % verrattuna saman neliöpainoisiin päällystämättömiin materiaaleihin. Yli 1000 W:n laserteholla leikkausnopeuden kasvu tehon funktiona pysähtyy kalsiumkarbonaatilla päällystetyillä kartongeilla. Päällystetyllä paperilla vastaava tehoraja on 1400 W. Polttopisteen optimi paikkaan päällystyksellä ei ole vaikutusta. Myöskään leikatun reunan laatuun päällystyksellä ei ole suurta vaikutusta. Leikkauksessa muodostuvat savut ovat pääasiassa selluloosan pilkkoutumistuotteita. Suuri osa savuista on myrkyllisiä, joten leikkauskohdan riittävästä ilmanvaihdosta on huolehdittava. Sopivilla prosessiparametreilla voidaan saada 10 – 20 %:n parannuksia leikkausnopeuteen.

Arkkileikkauksen tehokkuuden optimointi tuotannonsuunnittelun keinoin

Tutkimuksen tavoitteena oli tarkastella Inkeroisten kartonkitehtaan arkkileikkausprosessin tehokkuutta jälkikäsittelyosaston näkökulmasta. Työn tarkastelu keskittyi koneiden hyötysuhteiden ja arkituskustannusten perusteella tapahtuvaan tilausten leikkauskustannusten optimointiin. Tavoitteena oli kehittää tuotannonsuunnittelun apuvälineeksi leikkauskustannusten optimointimalli ja suorittaa vaikutusarviointi tuotannonsuunnittelun vakiintuneille toimintatavoille.Tilastotiedon perusteella on tarkasteltu tämän hetkistä tehokkuuden tasoa sekä laskettu kustannusvaikutukset. Kirjallisuusosuudessa on tarkasteltu toiminnanohjauksen teoriaa ja tehokkuuslaskennan menetelmiä, joiden pohjalta on pyritty kehittämään arkkileikkausprosessin tehokkuutta. Leikkauskustannuksiin vaikutti tutkimuksen mukaan ennen kaikkea arkituksen tehokkuus. Reunanauhoista aiheutuvan hylyn vaikutus oli huomattavasti pienempi. Maksimoimalla arkituksen tehokkuutta saavutettiin vähintään 20 % kustannussäästö verrattuna pituusleikkauksen hylkykustannuksen minimoimisesta aiheutuvaan kustannussäästöön.

Pienpuun hyödyntäminen havuvanerin valmistuksessa

Tämän diplomityön tavoitteena on selvittää pienpuun käytön vaikutuksia Pellos 1 ja Pellos 2 -havuvaneritehtaiden kannattavuuteen. Työssä tutkitaan myös sitä, miten suuria määriä pienpuuta Pellos 1:llä on mahdollista hyödyntää, ja millaisilla keinoilla sekä investoinneilla pienpuun sorvausta voidaan tehostaa. Tutkimuksessa esitettävät laskelmat perustuvat Pekka Hyttisen vuonna 2000 valmistuneen diplomityön koeajojen tuloksiin. Pienpuulla tarkoitetaan tässä yhteydessä latvaläpimitaltaan 170–220 millimetriä paksua tukkia. Kannattavuuslaskelmien tuloksena esitetään Pellos 1:n ja Pellos 2:n tuotantokapasiteetin, hyötysuhteen, muuttuvien kustannusten ja myyntikatteen muuttuminen puun latvaläpimittaluokan funktiona. Lisäksi vertaillaan Pellos 1:n ja Pellos 2:n tunnuslukujen välisiä suhteita ja selvitetään, kummalla tehtaalla pienpuun käyttö vanerin valmistuksen raaka-aineena on järkevämpää. Diplomityön toinen tutkimusosa koskee Pellos 1:llä käsiteltävän pienpuun maksimimäärää sekä tehtaan katkaisu- ja sorviosaston toimintaa. Pellos 1:n suurimpaan mahdolliseen pienpuun käsittelymäärään vaikuttaa teknisten ja tuotannollisten rajoitusten lisäksi myös tukkijakauman rakenne sekä pienpuun käytön lisäämisestä aiheutuva puuraaka-aineen lisätarve. Pienpuun käyttö nostaa katkaisu- ja sorviosastolla käsiteltävää puun kappalemäärää, minkä seurauksena koneiden prosessointinopeus joutuu koetukselle. Tutkimuksen lopussa käsitellään modernisointikohteita, joilla sorvauksen saantoa pystyttäisiin parantamaan ja sorvien toimintaa nopeuttamaan.

Kantavan modulaarisen kehikkorakenteen suunnittelu optimoiduksi tuotteeksi

Diplomityössä tavoitteena oli suunnitella kantava modulaarinen kehikkorakenne, joka soveltuu käytettäväksi erilaisissa tasoratkaisuissa. Suunnittelumetodina käytettiin järjestelmällistä tuotesuunnittelua. Rakenteen tuli olla modulaarinen, valmistettavissa laserleikkaamalla ja toteutettu ruuviliitoksilla. Lisäksi kehikkorakenteen suunnittelussa pyrittiin optimaalisimpaan ratkaisuun niin teknisen kuin taloudellisenkin toteutuksen kannalta. Premekon Oy investoi vuonna 2009 laserleikkuukeskukseen, jossa pystytään leikkaamaan levyjä ja palkkeja. Yhdessä oikeanlaisen tuotesuunnittelun kanssa laserleikkuukeskuksella pystytään valmistamaan tuotteita suurella tuotantotehokkuudella. Kantavan modulaarisen kehikkorakenteen kehittäminen mahdollisti laserleikkuun aiempaa tehokkaamman hyödyntämisen. Työssä tarkasteltiin yksityiskohtaisemmin erilaisten profiilien soveltuvuutta laserleikattavaksi, osien muotoilua, liitosten yhteensopivuutta ja lujuutta.

Colonisation of a burned forest by ants in the Southern Finnish boreal forest

Summary