Suorituskyvyn mittaaminen lasi- ja alumiinirakentamisen pk-yrityksissä

Diplomityön taustana oli oletus suorituskyvyn mittaamisen vähäisyydestä lasi- ja alumiinirakentamisen pk-yrityksissä. Tämän takia haluttiin tutkia mitataanko suorituskykyä ja jos mitataan, miten sitä tehdään sekä minkälainen järjestelmä sopisi kyseisille yrityksille. Lasi- ja alumiinirakentamisen suorituskyvyn analysoinnin tilannetta kartoitettiin haastattelututkimuksella, jossa kävi ilmi, että se tosiaan on vähäistä. Tutkimukseen osallistuneissa yrityksissä seurattiin pääasiassa liiketaloutta ja tulosta, ja näitäkin suppeasti. Laajemmalle mittaamiselle todettiin kuitenkin olevan tarvetta. Tämän jälkeen haastattelututkimuksen pohjalta suunniteltiin työssä mukana olleelle Case-yritykselle mittaristo. Suunnitteluvaiheessa valittiin yrityksen visioiden ja strategian mukaisesti neljä mitattavaa suorituskyvyn osa-aluetta ja näille mittarit. Mittariston suunnittelun jälkeen siirryttiin rakennusvaiheeseen. Järjestelmäksi valittiin SAKE, joka on helppokäyttöinen ja erityisesti pk-yritysten tarpeisiin suunniteltu työkalu. Tämän suorituskyvyn mittariston avulla lasi- ja alumiinirakentamisen yritykset voivat tehostaa toimintaansa ja ulottaa suorituskyvyn mittauksen osa-alueilla joita ei aiemmin ole huomioitu.

Design of a Condition Monitoring System for a Glass Wool Production Line

Työn tarkoituksena oli suunnitella kunnonvalvontajärjestelmä kahdelle lasivillan tuotantolinjalle. Suunnitteluprosessin lisäksi työssä on esitelty erilaisia kunnonvalvontamenetelmiä. Työn alussa on kerrottu erilaisista kunnonvalvontamenetelmistä, joilla voidaan seurata erilaisten laitteiden ja koneiden toimintakuntoa.Erityisesti työssä on tarkasteltu teollisuudessa yleistyviä kunnonvalvonnan värähtelymittauksia. Työssä suunniteltu kunnonvalvontajärjestelmä perustuu viiteen eri menetelmään, jotka ovat värähtelymittaus, lämpötilanmittaus lämpökameralla, lämpötilanmittaus kannettavalla mittarilla, kuuntelu elektronisella stetoskoopilla ja pyörivien osien kunnontarkkailu stroboskoopilla. Kunnonvalvontajärjestelmän suunnittelu on tehty useassa eri vaiheessa. Ensin työssä on kartoitettu tuotannon kannalta tärkeimmät laitteet ja niiden mahdolliset vikaantumistavat. Seuraavaksi on valittu sopivat kunnonvalvontamenetelmät ja tehty mittaussuunnitelma, jossa on esitetty eri laitteille suoritettavat mittaukset ja mittausten aikavälit.Lopuksi työssä on esitelty muutama esimerkkitapaus kunnonvalvontamenetelmien käytöstä sekä kerrottu mahdollisista tulevaisuuden kehitysmahdollisuuksista.

Potential for synthetic gas in Finnish industry

Finland, other Nordic countries and European Union aim to decarbonize their energy production by 2050. Decarbonization requires large scale implementation of non-emission energy sources, i.e. renewable energy and nuclear power. Stochastic renewable energy sources present a challenge to balance the supply and demand for energy. Energy storages, non-emissions fuels in mobility and industrial processes are required whenever electrification is not possible. Neo-Carbon project studies the decarbonizing the energy production and the role of synthetic gas in it. This thesis studies the industrial processes in steel production, oil refining, cement manufacturing and glass manufacturing, where natural gas is already used or fuel switch to SNG is possible. The technical potential for fuel switching is assessed, and economic potential is necessary after this. All studied processes have potential for fuel switching, but total decarbonization of steel production, oil refining requires implementation of other zero-emission technologies.

Compaction of growth media based on Sphagnum peat during one-year culturing of container seedlings

Tiivistelmä: Turvepohjaisten kasvualustojen tiivistyminen yksivuotisessa paakkutaimikasvatuksessa

Slits in container wall improve root structure and stem straightness of outplanted Scots pine seedlings

Abstract

Stem straightness and compression wood in a 22-year-old stand of container-grown Scots pine trees

Abstract

Effect of thawing duration and temperature on field performance of frozen-stored Norway spruce container seedlings

Abstract

The competitive position of the Nordic wood industry in Germany : intangible quality dimensions

Abstract

Extending the planting period of dormant and growing Norway spruce container seedlings to early summer

Abstract

Materiaalitietokanta prosessilaitetoimituksen laitevalintojen tukena

In this master's thesis, material characteristics which includes material database will be developed, through which will be managed process device deliveries device selections. The analysed bulk materials exact values serve as basic data when choosing glass- and dried product industry raw material equipment solutions. In this study, the material database function structure will be divided into classified bulk materials characteristics and process device guidelines and planning which they are based on. In order to achieve the best possible advantage in use of the material database, the raw material handling with the process equipment has to be controlled with the help of database bulk material information. With the help of material database, the personnel of the company will find the needed material and device information to implement the processes. The structure of the database enables adding of information, and hence the database will be always kept updated. The material database uses free PhpOpenDatabase software programme, which adapts itself flexibly with the software and requirements of the company. The material frame and considered features of the material database were determined by the requirements of the company's device technology. National and international classifications were used as help. The collected material information was analysed and the correspondence between internal study results and found classifications were determined. As presented before, on the grounds of chosen and specified material features, also the controllability of device selecting and solutions was improved with device-specific screening and planning guidelines. As material frame of the material database was chosen ANSI/CEMA Standard 550. Its almost 1000 bulk materials form an extensive database frame. Over 600 of these raw materials have been determined according to classification. However, the most important ones are the materials of glass- and dried material plants, which consist of the last part of material frame. The analysis will be sustained and material information will be completed primarily of material part with test run in one's own material laboratory.

Educating Pulp and Paper Engineers for the Global Forest Industry

Vol.23, No. 5, pp. 1024-1037, 2007.

Timing of Capacity Change: Models for Capital Intensive Industry

The suitable timing of capacity investments is a remarkable issue especially in capital intensive industries. Despite its importance, fairly few studies have been published on the topic. In the present study models for the timing of capacity change in capital intensive industry are developed. The study considers mainly the optimal timing of single capacity changes. The review of earlier research describes connections between cost, capacity and timing literature, and empirical examples are used to describe the starting point of the study and to test the developed models. The study includes four models, which describe the timing question from different perspectives. The first model, which minimizes unit costs, has been built for capacity expansion and replacement situations. It is shown that the optimal timing of an investment can be presented with the capacity and cost advantage ratios. After the unit cost minimization model the view is extended to the direction of profit maximization. The second model states that early investments are preferable if the change of fixed costs is small compared to the change of the contribution margin. The third model is a numerical discounted cash flow model, which emphasizes the roles of start-up time, capacity utilization rate and value of waiting as drivers of the profitable timing of a project. The last model expands the view from project level to company level and connects the flexibility of assets and cost structures to the timing problem. The main results of the research are the solutions of the models and analysis or simulations done with the models. The relevance and applicability of the results are verified by evaluating the logic of the models and by numerical cases.

Purification and fractionation by nanotiltration in dairy and sugar and sweetener industry applications

Nanotiltration is a membrane separation method known for its special characteristic of rejecting multivalent ions and passing monovalent ions. Thus, it is commonly applied with dilute aqueous solutions in partial salt removal, like in drinking water production. The possibilities of nanofiltration have been studied and the technique applied in a wide branch of industries, e.g. the pulp and paper, the textile and the chemical processing industry. However, most present applications and most of the potential applications studied involve dilute solutions, the permeating stream being generally water containing monovalent salts. In this study nanotiltration is investigated more as a fractionation method. A well-known application in the dairy industry is concentration and partial salt removal from whey. Concentration and partial demineralization is beneficial for futher processing of whey as whey concentrates are used e.g. in baby foods. In the experiments of this study nanotiltration effectively reduced the monovalent salts in the whey concentrate. The main concern in this application is lactose leakage into the permeate. With the nanofiltration membranes used the lactose retentions were practically ? 99%. Another dairy application studied was the purification and reuse of cleaning solutions. This is an environmentally driven application. An 80% COD reduction by nanofiltration was observed for alkaline cleaning-in-place solution. Nanofiltration is not as commonly applied in the sugar and sweeteners industry as in the dairy industry. In this study one potential application was investigated, namely xylose purification from hemicellulose hydrolyzate. Xylose is raw material for xylitol production. Xylose separation from glucose was initially studied with xylose-glucose model solutions. The ability of nanofiltration to partially separate xylose into the permeate from rather concentrated xylose-glucose solutions (10 w-% and 30 w-%) became evident. The difference in size between xylose and glucose molecules according to any size measure is small, e.g. the Stokes diameter of glucose is 0.73 nm compared to 0.65 nm for xylose. In further experiments, xylose was purified into nanoliltration permeate from a hemicellulose hydrolyzate solution. The xylose content in the total solids was increased by 1.4—1.7 fold depending on temperature, pressure and feed composition.