Primary Flight Displayn toiminta ja turvallisuustekijät

Tässä tutkielmassa tutkitaan Primary Flight Displayn (PFD) toimintaa ja turvallisuusteki-jöitä. Primary Flight Display on nykyaikaisen lentokoneohjaamon yksi merkittävimmistä näytöistä, joka korvaa kuusi perinteistä analogista mittaria. Tutkielmassa selvitetään PFD:n ominaisuuksia, hyötyjä ja riskejä verrattuna sillä korvattuihin analogisiin mittareihin. Tutkielman päätutkimuskysymys on: Millä tavoilla Primary Flight Displayn lentoturvallisuus eroaa sillä korvattujen perinteisien mittareiden lentoturvallisuudesta? Tutkielma on luonteeltaan laadullinen kirjallisuustutkimus, joka perustuu valmiisiin ai-neistoihin. Menetelmänä aineiston analyysissä on sisällönanalyysi. Tutkielmassa tarkastel-laan sekä PFD:n näyttöä että tärkeimpiä järjestelmiä näytön informaatioon liittyen. Tutkielmassa esitellään myös PFD:n korvaamat kuusi perinteistä mittaria, jotta voidaan paremmin ymmärtää mittarien eroavaisuuksia niin toimintaperiaatteissa kuin turvallisuustekijöissäkin. PFD:n toiminta eroaa merkittävästi perinteisistä analogisista mittareista, vaikka muutamia yhtäläisyyksiäkin esiintyy. Osa PFD:n eroavaisuuksista nähdään lentoturvallisuutta kehittävinä tekijöinä, mutta PFD ja sen käyttö sisältävät toistaiseksi myös useita riskitekijöitä. Keskeisimpinä johtopäätöksinä havaitaan, että PFD:n etuja lentoturvallisuuden kannalta ovat nopea ristiintarkkailu, suuri keinohorisontti, erilaiset lisäinformaatiot, lentoarvojen tallentuminen sekä laitteen kyky tunnistaa virheellistä dataa. PFD:n taustalla toimivat elektroniset järjestelmät mittaavat arvoja nopeammin, tarkemmin ja luotettavammin kuin perinteisien mittareiden mekaaniset osat. PFD:n riskitekijöitä ovat muun muassa digitaalinen ilmanopeus- ja korkeusnauha ilman viisareita, näppihäiriöt, standardisoinnin puute ja järjestelmien monimutkaisuus. Lisäksi PFD saattaa tietyissä lentotiloissa jopa heikentää ohjaajan tilannetietoisuutta. Keskeisimpinä PFD:n kehitysehdotuksina tutkielmassa nähdään näyttöjen tietyn asteen standardisoiminen, visuaalisten ominaisuuksien parantaminen, sekä käyttökoulutuksen tehostaminen niin laitteen normaali- kuin vajaatoiminnoissa. PFD:n mittarit pitäisivät myös sijaita sopivan lähekkäin toisiaan nopean ristiintarkkailun mahdollistamiseksi, mutta ne eivät saisi olla niin tiiviisti yhdessä, että näytön lukeminen vaikeutuu.

Design and Simulation of High-Speed Rotating Electrical Machinery

Global energy consumption has been increasing yearly and a big portion of it is used in rotating electrical machineries. It is clear that in these machines energy should be used efficiently. In this dissertation the aim is to improve the design process of high-speed electrical machines especially from the mechanical engineering perspective in order to achieve more reliable and efficient machines. The design process of high-speed machines is challenging due to high demands and several interactions between different engineering disciplines such as mechanical, electrical and energy engineering. A multidisciplinary design flow chart for a specific type of high-speed machine in which computer simulation is utilized is proposed. In addition to utilizing simulation parallel with the design process, two simulation studies are presented. The first is used to find the limits of two ball bearing models. The second is used to study the improvement of machine load capacity in a compressor application to exceed the limits of current machinery. The proposed flow chart and simulation studies show clearly that improvements in the high-speed machinery design process can be achieved. Engineers designing in high-speed machines can utilize the flow chart and simulation results as a guideline during the design phase to achieve more reliable and efficient machines that use energy efficiently in required different operation conditions.

Real-time monitoring of laser scribing process utilizing high-speed camera

Currently, laser scribing is growing material processing method in the industry. Benefits of laser scribing technology are studied for example for improving an efficiency of solar cells. Due high-quality requirement of the fast scribing process, it is important to monitor the process in real time for detecting possible defects during the process. However, there is a lack of studies of laser scribing real time monitoring. Commonly used monitoring methods developed for other laser processes such a laser welding, are sufficient slow and existed applications cannot be implemented in fast laser scribing monitoring. The aim of this thesis is to find a method for laser scribing monitoring with a high-speed camera and evaluate reliability and performance of the developed monitoring system with experiments. The laser used in experiments is an IPG ytterbium pulsed fiber laser with 20 W maximum average power and Scan head optics used in the laser is Scanlab’s Hurryscan 14 II with an f100 tele-centric lens. The camera was connected to laser scanner using camera adapter to follow the laser process. A powerful fully programmable industrial computer was chosen for executing image processing and analysis. Algorithms for defect analysis, which are based on particle analysis, were developed using LabVIEW system design software. The performance of the algorithms was analyzed by analyzing a non-moving image from the scribing line with resolution 960x20 pixel. As a result, the maximum analysis speed was 560 frames per second. Reliability of the algorithm was evaluated by imaging scribing path with a variable number of defects 2000 mm/s when the laser was turned off and image analysis speed was 430 frames per second. The experiment was successful and as a result, the algorithms detected all defects from the scribing path. The final monitoring experiment was performed during a laser process. However, it was challenging to get active laser illumination work with the laser scanner due physical dimensions of the laser lens and the scanner. For reliable error detection, the illumination system is needed to be replaced.

Variable-speed-drive-based detection methods for problems in fluid handling systems

Fluid handling systems account for a significant share of the global consumption of electrical energy. They also suffer from problems, which reduce their energy efficiency and increase life-cycle costs. Detecting or predicting these problems in time can make fluid handling systems more environmentally and economically sustainable to operate. In this Master’s Thesis, significant problems in fluid systems were studied and possibilities to develop variable-speed-drive-based detection methods for them was discussed. A literature review was conducted to find significant problems occurring in fluid handling systems containing pumps, fans and compressors. To find case examples for evaluating the feasibility of variable-speed-drive-based methods, queries were sent to industrial companies. As a result of this, the possibility to detect heat exchanger fouling with a variable-speed drive was analysed with data from three industrial cases. It was found that a mass flow rate estimate, which can be generated with a variable speed drive, can be used together with temperature measurements to monitor a heat exchanger’s thermal performance. Secondly, it was found that the fouling-related increase in the pressure drop of a heat exchanger can be monitored with a variable speed drive. Lastly, for systems where the flow device is speed controlled with by a pressure measurement, it was concluded that increasing rotational speed can be interpreted as progressing fouling in the heat exchanger.

Design and Material Selection of High-Speed Rotating Electrical Machines

The increasing emphasis on energy efficiency is starting to yield results in the reduction in greenhouse gas emissions; however, the effort is still far from sufficient. Therefore, new technical solutions that will enhance the efficiency of power generation systems are required to maintain the sustainable growth rate, without spoiling the environment. A reduction in greenhouse gas emissions is only possible with new low-carbon technologies, which enable high efficiencies. The role of the rotating electrical machine development is significant in the reduction of global emissions. A high proportion of the produced and consumed electrical energy is related to electrical machines. One of the technical solutions that enables high system efficiency on both the energy production and consumption sides is high-speed electrical machines. This type of electrical machines has a high system overall efficiency, a small footprint, and a high power density compared with conventional machines. Therefore, high-speed electrical machines are favoured by the manufacturers producing, for example, microturbines, compressors, gas compression applications, and air blowers. High-speed machine technology is challenging from the design point of view, and a lot of research is in progress both in academia and industry regarding the solution development. The solid technical basis is of importance in order to make an impact in the industry considering the climate change. This work describes the multidisciplinary design principles and material development in high-speed electrical machines. First, high-speed permanent magnet synchronous machines with six slots, two poles, and tooth-coil windings are discussed in this doctoral dissertation. These machines have unique features, which help in solving rotordynamic problems and reducing the manufacturing costs. Second, the materials for the high-speed machines are discussed in this work. The materials are among the key limiting factors in electrical machines, and to overcome this limit, an in-depth analysis of the material properties and behavior is required. Moreover, high-speed machines are sometimes operating in a harsh environment because they need to be as close as possible to the rotating tool and fully exploit their advantages. This sets extra requirements for the materials applied.