6 resultados para sequencing batch reactors


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Polyhydroxyalkanoates (PHA) production using mixed microbial cultures (MMC) requires a multi-stage process involving the microbial selection of PHA-storing microorganisms, typically operated in sequencing batch reactors (SBR), and an accumulation reactor. Since low-cost renewable feedstocks used as process feedstock are often nitrogen-deficient, nutrient supply in the selection stage is required to allow for microbial growth. In this context, the possibility to uncouple nitrogen supply from carbon feeding within the SBR cycle has been investigated in this study. Moreover, three different COD:N ratios (100:3.79, 100:3.03 and 100:2.43) were tested in three different runs which also allowed the study of COD:N ratio on the SBR performance. For each run, a synthetic mixture of acetic and propionic acids at an overall organic load rate of 8.5 gCOD L-1 d-1 was used as carbon feedstock, whereas ammonium sulfate was the nitrogen source in a lab-scale sequence batch reactor (SBR) with 1 L of working volume. Besides, a sludge retention time (SRT) of 1 d was used as well as a 6 h cycle length. The uncoupled feeding strategy significantly enhanced the selective pressure towards PHA-storing microorganisms, resulting in a two-fold increase in the PHA production (up to about 1.3 gCOD L-1). A high storage response was observed for the two runs with the COD:N ratios (gCOD:gN) of 100:3.79 and 100:3.03, whereas the lowest investigated nitrogen load resulted in very poor performance in terms of polymer production. In fact, strong nitrogen limitation caused fungi to grow and a very poor storage ability by microorganisms that thrived in those conditions. The COD:N ratio also affected the polymer composition, indeed the produced poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) showed a variable HV content (1-20 %, w/w) among the three runs, lessening as the COD:N increased. This clearly suggests the possibility to use the COD:N ratio as a tool for tuning polymer properties regardless the composition of the feedstock.

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Polyhydroxyalkanoates (PHAs) are biosynthetic polyesters, biodegradable and biocompatible making them of great interest for industrial purposes. The use of low value substrates with mixed microbial communities (MMC) is a strategy currently used to decrease the elevated PHA production costs. PHA production process requires an important step for selection and enrichment of PHA-storing microorganisms which is usually carried out in a Sequencing Batch Reactor (SBR). The aim of this study was to optimize the PHA accumulating culture selection stage using a 2-stage Continuous Stirrer Tank Reactor (CSTR) system. The system was composed by two separate feast and famine bioreactors operated continuously, mimicking the feast and famine phases in a SBR system. Acetate was used as carbon source and biomass seed was highly enriched in Plasticicumulans acidivorans obtained from activated sludge. The system was operated under two different sets of conditions (setup 1 and 2), maintaining a system total retention time of 12 hours and an OLR of 2.25 Cmmol/L.h-1. An average PHB-content of 3.3 % wt was obtained in setup 1 and 4.8% wt in setup 2. Several other experiments were performed in order to better understand the continuous system behaviour, using biomass from the continuous system. With the fed-batch experiment a maximum of 8.1% PHB was stored and the maximum substrate uptake and specific growth rates obtained in the growth experiment (1.15 Cmol Cmol-1.h-1 and 0.53 Cmol Cmol-1.h-1) were close to the ones from continuous system (1.12 Cmol Cmol-1.h-1 and 0.59 Cmol Cmol-1.h-1). The microbial community was characterized trough microscopic visualization, Denaturing Gradient Gel Electrophoresis (DGGE) analysis and Fluorescent in situ hybridization (FISH). The last studied performed mimicked the continuous system by building up a SBR system with all the same operational conditions while adding an extra acetate dosage during the 12 h cycle, simulating the substrate passing from the feast to the famine reactors under continuous operation. It was shown that possibly the continuous system was not able to efficiently select for PHB storing organisms under the operational conditions imposed, although the selected culture was capable of consuming the substrate and grow fast. This main conclusion might have resulted from two major factors affecting the system performance: the ammonium concentration in the Feast reactor and the amount of substrate leaching from the Feast to the Famine reactor.

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Dissertação para obtenção do Grau de Mestre em Engenharia Química e Bioquímica

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Dissertation to obtain the degree of Master in Chemical and Biochemical Engineering

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Dissertation for the Master degree in Biotechnology

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O reactor “Fed-batch” Proporcional utiliza o aumento de pressão que se verifica no interior do reactor, provocado pela acumulação do dióxido de carbono produzido no decurso da degradação aeróbia de um composto orgânico, para adicionar substrato ao reactor, sendo a alimentação proporcional à velocidade ou taxa de degradação de substrato. Nestas circunstâncias, e pretendendo-se avaliar da fiabilidade daquele tipo de reactor, era necessário verificar se a reacção biológica era perturbada pela acumulação de dióxido de carbono. Assim, o presente trabalho teve por objectivo estudar a influência do dióxido de carbono, dissolvido na solução de fermentação, no crescimento microbiano e no consumo de substrato, através da comparação do funcionamento, em paralelo, de dois reactores “fed-batch”, sendo um proporcional e outro aberto. Constatou-se que os valores das constantes cinéticas, taxa específica de consumo de substrato (qobs) e coeficiente de rendimento celular (Y(X/S)), determinados no reactor “Fed-batch” Proporcional e num reactor “Fed-batch” Aberto, operados em condições equivalentes, eram semelhantes. Os valores da taxa de crescimento específica (μobs) apresentam diferenças mais significativas, no entanto a maioria dos testes estatísticos não-paramétricos aplicados demonstraram que o conjunto de valores de cada reactor pertencem à mesma distribuição. A taxa de consumo de oxigénio (OUR), que reflecte a viabilidade da biomassa, é normalmente superior no reactor “Fed-batch” Aberto. Os resultados obtidos no presente estudo não evidenciaram efeitos inibidores, para a reacção biológica, provocados pelo dióxido de carbono dissolvido, ou pelos iões bicarbonato que se acumulam no reactor “Fed-batch” Proporcional.