Optimal design and operation of compact simulated moving bed processes for enantioseparations

Simulated moving bed (SMB) chromatography is attracting more and more attention since it is a powerful technique for complex separation tasks. Nowadays, more than 60% of preparative SMB units are installed in the pharmaceutical and in the food in- dustry [SDI, Preparative and Process Liquid Chromatography: The Future of Process Separations, International Strategic Directions, Los Angeles, USA, 2002. http://www. strategicdirections.com]. Chromatography is the method of choice in these ¯elds, be- cause often pharmaceuticals and ¯ne-chemicals have physico-chemical properties which di®er little from those of the by-products, and they may be thermally instable. In these cases, standard separation techniques as distillation and extraction are not applicable. The noteworthiness of preparative chromatography, particulary SMB process, as a sep- aration and puri¯cation process in the above mentioned industries has been increasing, due to its °exibility, energy e±ciency and higher product purity performance. Consequently, a new SMB paradigm is requested by the large number of potential small- scale applications of the SMB technology, which exploits the °exibility and versatility of the technology. In this new SMB paradigm, a number of possibilities for improving SMB performance through variation of parameters during a switching interval, are pushing the trend toward the use of units with smaller number of columns because less stationary phase is used and the setup is more economical. This is especially important for the phar- maceutical industry, where SMBs are seen as multipurpose units that can be applied to di®erent separations in all stages of the drug-development cycle. In order to reduce the experimental e®ort and accordingly the coast associated with the development of separation processes, simulation models are intensively used. One impor- tant aspect in this context refers to the determination of the adsorption isotherms in SMB chromatography, where separations are usually carried out under strongly nonlinear conditions in order to achieve higher productivities. The accurate determination of the competitive adsorption equilibrium of the enantiomeric species is thus of fundamental importance to allow computer-assisted optimization or process scale-up. Two major SMB operating problems are apparent at production scale: the assessment of product quality and the maintenance of long-term stable and controlled operation. Constraints regarding product purity, dictated by pharmaceutical and food regulatory organizations, have drastically increased the demand for product quality control. The strict imposed regulations are increasing the need for developing optically pure drugs.(...)

Validação de limpeza de equipamentos para produção de fórmulas líquidas e pastosas

A utilização de equipamentos multiproduto é uma prática bastante comum em indústria farmacêutica. No entanto, a esta prática podem associar-se riscos de transferência de contaminantes sendo de extrema importância garantir a eficácia dos procedimentos de limpeza estabelecidos. Esta dissertação tem como objetivo a validação de limpeza dos equipamentos do setor das Formas Líquidas e Pastosas (FLP), dos Laboratórios Atral, SA por forma a evidenciar a eficácia e eficiência destes procedimentos na remoção de substâncias ativas (SA), excipientes e agentes de limpeza (tipos de contaminantes). Tendo em conta a diversidade de produtos e equipamentos do setor, recorreu-se a uma análise de risco para identificação de equipamentos e produtos pior-caso. A partir desta análise será também possível identificar os resíduos de substância ativa a procurar após higienização de um determinado equipamento. Para tal, foi necessário estabelecer e validar métodos de análise em HPLC (High Performance Liquid Chromatography) capazes de identificar e quantificar os resíduos das SAs em questão. A baixa frequência de produção de alguns dos produtos pior-caso impossibilitou o terminar dos estudos de validação de limpeza para o agitador de hélice e equipamentos de produção de cremes. O desenvolvimento destes procedimentos permitirá identificar potenciais riscos anteriormente desconhecidos, bem como a recolha e elaboração de documentos comprovativos da capacidade e adequabilidade dos procedimentos de limpeza aplicados.