Simulación de procesos químicos (curso 2011-2012)

Apuntes en formato html que incluyen los siguientes temas de la parte de simulación en la asignatura «simulación y optimización de procesos químicos» TEMA 1. Introducción 1.1 Introducción. 1.2 Desarrollo histórico de la simulación de procesos. Relación entre simulación optimización y síntesis de procesos. 1.3 Tipos de simuladores: Modular secuencial. Modular simultáneo. Basada en ecuaciones. TEMA 2. Simulación Modular Secuencial 2.1 Descomposición de diagramas de flujo (flowsheeting) 2.2 Métodos basados en las matrices booleanas Localización de redes cíclicas máximas. Algoritmo de Sargent y Westerberg. Algoritmo de Tarjan. 2.3 Selección de las corrientes de corte: 2.3.1 Caso general planteamiento como un "set-covering problem" (algoritmo de Pho y Lapidus) 2.3.2 Número mínimo de corrientes de corte (algoritmo de Barkley y Motard) 2.3.3 Conjunto de corrientes de corte no redundante (Algoritmo de Upadhye y Grens) TEMA 3. Simulación Modular Simultánea 3.1 Efecto de las estrategias tipo cuasi Newton sobre la convergencia de los diagramas de flujo. TEMA 4. Simulación Basada en Ecuaciones 4.1 Introducción. Métodos de factorización de matrices dispersas. Métodos a priori y métodos locales. 4.2 Métodos locales: Criterio de Markowitz. 4.3 Métodos a priori: 4.3.1 Triangularización por bloques: a. Base de salida admisible (transversal completo). b. Aplicación de los algoritmos de Sargent y Tarjan a matrices dispersas. c. Reordenación. 4.3.2 Transformación en matriz triangular bordeada. 4.4 Fase numerica. Algoritmo RANKI 4.5 Comparación entre los diferentes sistemas de simulación. Ventajas e Inconvenientes. TEMA 5. Grados de libertad y variables de diseño de un diagrama de flujo 5.1 Teorema de Duhem y regla de las fases 5.2 Grados de libertad de un equipo 5.3 Grados de libertad de un diagrama de flujo 5.4 Elección de las variables de diseño.

Presentaciones Simulación y Optimización de Procesos Químicos (curso 2011-2012)

Presentaciones en power point de los temas correspondientes a la asignatura «Simulación y Optimización de procesos químicos».

Notas sobre GAMS

Notas sobre el programa GAMS (incluye archivo *.gms con los ejemplos).

Modelling logical expressions exercises

Exercises of application of the systematic procedure to derive linear inequalities for logic expressions (Ejercicios de aplicación del método sistemático de obtención de restricciones lineales para expresiones lógicas).

Optimización (curso 2011-2012)

Material docente de la asignatura «Simulación y Optimización de procesos químicos». Parte de Optimización OPTIMIZACIÓN TEMA 6. Conceptos Básicos 6.1 Introducción. Desarrollo histórico de la optimización de procesos. 6.2 Funciones y regiones cóncavas y convexas. 6.3 Optimización sin restricciones. 6.4 Optimización con restricciones de igualdad y desigualdad. Condiciones de optimalidad de Karush Khun Tucker 6.5 Interpretación de los Multiplicadores de Lagrange. TEMA 7. Programación lineal 7.1 Introducción. Planteamiento del problema en forma canónica y forma estándar. 7.2 Teoremas de la programación lineal 7.3 Resolución gráfica 7.4 Resolución en forma de tabla. El método simplex. 7.5 Variables artificiales. Método de la Gran M y método de las dos fases. 7.6 Conceptos básicos de dualidad. TEMA 8. Programación no lineal 8.1 Repaso de métodos numéricos de optimización sin restricciones 8.2 Optimización con restricciones. Fundamento de los métodos de programación cuadrática sucesiva y de gradiente reducido. TEMA 9. Introducción a la programación lineal y no lineal con variables discretas. 9.1 Conceptos básicos para la resolución de problemas lineales con variables discretas.(MILP, mixed integer linear programming) 9.2 Introducción a la programación no lineal con variables continuas y discretas (MINLP mixed integer non linear programming) 9.3 Modelado de problemas con variables binarias: 9.3.1 Conceptos básicos de álgebra de Boole 9.3.2 Transformación de expresiones lógicas a expresiones algebraicas 9.3.3 Modelado con variables discretas y continuas. Formulación de envolvente convexa y de la gran M.

Analysis of the zone connecting consecutive sectors in distillation columns by the Ponchon-Savarit method

McCabe-Thiele and Ponchon-Savarit methods are two classical graphical methods for the design of binary distillation columns very useful for didactical purposes and for preliminary calculations. Nevertheless, their description in the literature is not complete and not all the cases are analysed. To complete the academic literature dealing with this subject we have generalized equations for the operating lines or DP that define the change between two consecutive sectors ΔkC for any feed condition, together with the different possibilities to extract products or to add or remove heat. A consistent analysis of what may happen when changing between sectors in the column is presented.

Actas del II Congreso de Estudiantes de Ingeniería Química de la Universidad de Alicante

Actas distribuidas a través de memorias USB e Internet (web del congreso).

Refinery Nonconventional Feedstocks: Influence of the Coprocessing of Vacuum Gas Oil and Low Density Polyethylene in Fluid Catalytic Cracking Unit on Full Range Gasoline Composition

Gasoline coming from refinery fluid catalytic cracking (FCC) unit is a major contributor to the total commercial grade gasoline pool. The contents of the FCC gasoline are primarily paraffins, naphthenes, olefins, aromatics, and undesirables such as sulfur and sulfur containing compounds in low quantities. The proportions of these components in the FCC gasoline invariable determine its quality as well as the performance of the associated downstream units. The increasing demand for cleaner and lighter fuels significantly influences the need not only for novel processing technologies but also for alternative refinery and petrochemical feedstocks. Current and future clean gasoline requirements include increased isoparaffins contents, reduced olefin contents, reduced aromatics, reduced benzene, and reduced sulfur contents. The present study is aimed at investigating the effect of processing an unconventional refinery feedstock, composed of blend of vacuum gas oil (VGO) and low density polyethylene (LDPE) on FCC full range gasoline yields and compositional spectrum including its paraffins, isoparaffins, olefins, napthenes, and aromatics contents distribution within a range of operating variables of temperature (500–700 °C) and catalyst-feed oil ratio (CFR 5–10) using spent equilibrium FCC Y-zeolite based catalyst in a FCC pilot plant operated at the University of Alicante’s Research Institute of Chemical Process Engineering (RICPE). The coprocessing of the oil-polymer blend led to the production of gasoline with very similar yields and compositions as those obtained from the base oil, albeit, in some cases, the contribution of the feed polymer content as well as the processing variables on the gasoline compositional spectrum were appreciated. Carbon content analysis showed a higher fraction of the C9–C12 compounds at all catalyst rates employed and for both feedstocks. The gasoline’s paraffinicity, olefinicity, and degrees of branching of the paraffins and olefins were also affected in various degrees by the scale of operating severity. In the majority of the cases, the gasoline aromatics tended toward the decrease as the reactor temperature was increased. While the paraffins and iso-paraffins gasoline contents were relatively stable at around 5 % wt, the olefin contents on the other hand generally increased with increase in the FCC reactor temperature.

TGA/FTIR study of tobacco and glycerol–tobacco mixtures

In this work, the evolution with temperature of the qualitative composition of the gases evolved in the pyrolysis of glycerol, tobacco and tobacco–glycerol mixtures has been studied. The pathways for different types of compounds (i.e., water, CO, CO2, carbonylic compounds, alkenyl or alkyl groups containing compounds, alcohols and phenols and aromatic compounds) have been established, and their relationship with the different reaction steps involved in the pyrolysis process have been suggested. The comparison among the behavior observed in the pyrolysis of tobacco, glycerol and a mixture glycerol–tobacco has permitted us to suggest possible interactions between tobacco and glycerol affecting the composition of the gases evolved.

Thermal decomposition of the different particles size fractions of almond shells and olive stones. Thermal behaviour changes due to the milling processes

The aim of this study is to investigate the effect of particle size on the non-isothermal pyrolysis of almond shells (AS) and olive stones (OS) and to show possible differences in the composition of the different fractions obtained after milling and sieving. The results obtained from the study of different particle size of AS and OS samples show significant differences in the solid residue obtained and in the shape and overlapping degree of the peaks, especially with the smaller particle size. These differences can be due to different factors: (a) the amount of inorganic matter, which increases as particle size decreases, (b) heat and mass transfer processes, (c) different sample composition as a consequence of the milling process which may provoke changes in the structure and the segregation of the components (in addition to the ashes) increasingly changes the composition of the sample as the particle size decreases.

A review of thermochemical conversion of microalgae

Microalgae are very effective microorganisms for CO2 capturing and a promising source of lipids for biodiesel as well as other interesting compounds. Many different ways of exploitation of these organisms are being tested. This work presents a review of the state of the art of the research and development of thermochemical conversion of microalgae with a special focus on pyrolysis and hydrothermal liquefaction. Aspects related to the type of reactors, the products obtained and the analytical applications are covered. The actual reaction scheme of pyrolysis of microalgae is extremely complex because of the formation of over hundreds of intermediate products. Various kinetic models reported in the literature and in a previous study with experimental validations are presented in this review to provide the current status of the study.

Conversion of low density polyethylene into fuel through co-processing with vacuum gas oil in a fluid catalytic cracking riser reactor

In this work, mixtures of vacuum gas oil and low density polyethylene, a major component of common industrial and consumer household plastics, were pyrolytically co-processed in a fluid catalytic cracking (FCC) riser reactor as a viable alternative for the energy and petrochemical revalorisation of plastic wastes into valuable petrochemical feedstocks and fuel within an existing industrial technology. Using equilibrium FCC catalyst, the oil–polymer blends were catalytically cracked at different processing conditions of temperatures between 773 K and 973 K and catalyst feed ratios of 5:1, 7:1 and 10:1. The influence of each of these processing parameters on the cracking gas and liquid yield patterns were studied and presented. Further analysed and presented are the different compositional distributions of the obtained liquids and gaseous products. The analysis of the results obtained revealed that with very little modifications to existing process superstructure, yields and compositional distributions of products from the fluid catalytic cracking of the oil–polymer blend in many cases were very similar to those of the processed oil feedstock, bringing to manifest the viability of the feedstock co-processing without significant detriments to FCC product yields and quality.

The influence of surfactant loading level in a montmorillonite on the thermal, mechanical and rheological properties of EVA nanocomposites

In this work, montmorillonite (Mt) has been organically modified with ethyl hexadecyl dimethyl ammonium (EHDDMA) in 20, 50, 80 and 100% of the nominal exchange capacity (CEC) of the Mt. A full characterization of the organo-montmorillonite (OMt) obtained has been made, including thermal analysis, X-Ray Diffraction, elemental analysis CHN and nitrogen adsorption. According to the results, 12% in mass of the surfactant added is strongly retained by the Mt. When the mass percentage of EHDDMA exchanged in the OMt is increased up to this level, the interactions OMt–EHDDMA are steeply reduced depending on the EHDDMA content. Clay polymer nanocomposites (CPN) were prepared by melt mixing of EVA and different loads of OMt. The CPN were compress molded to obtain 1 mm thick sheets, which have been characterized according to their mechanical, thermal and rheological behaviors. The major changes in the structure of the OMt are obtained for low contents of EHDDMA. Nevertheless, the CPN containing OMt exchanged at 20 and 50% of the CEC show relatively low effect of the EHDDMA while the mechanical response and rheological behavior of CPN with OMt modified at 80 and 100% of the CEC are much more pronounced.

Thermogravimetry and Py–GC/MS techniques as fast qualitative methods for comparing the biochemical composition of Nannochloropsis oculata samples obtained under different culture conditions

Microalgae have many applications, such as biodiesel production or food supplement. Depending on the application, the optimization of certain fractions of the biochemical composition (proteins, carbohydrates and lipids) is required. Therefore, samples obtained in different culture conditions must be analyzed in order to compare the content of such fractions. Nevertheless, traditional methods necessitate lengthy analytical procedures with prolonged sample turn-around times. Results of the biochemical composition of Nannochloropsis oculata samples with different protein, carbohydrate and lipid contents obtained by conventional analytical methods have been compared to those obtained by thermogravimetry (TGA) and a Pyroprobe device connected to a gas chromatograph with mass spectrometer detector (Py–GC/MS), showing a clear correlation. These results suggest a potential applicability of these techniques as fast and easy methods to qualitatively compare the biochemical composition of microalgal samples.

Pitfalls in the Evaluation of the Thermodynamic Consistency of Experimental VLE Data Sets

The thermodynamic consistency of almost 90 VLE data series, including isothermal and isobaric conditions for systems of both total and partial miscibility in the liquid phase, has been examined by means of the area and point-to-point tests. In addition, the Gibbs energy of mixing function calculated from these experimental data has been inspected, with some rather surprising results: certain data sets exhibiting high dispersion or leading to Gibbs energy of mixing curves inconsistent with the total or partial miscibility of the liquid phase, surprisingly, pass the tests. Several possible inconsistencies in the tests themselves or in their application are discussed. Related to this is a very interesting and ambitious initiative that arose within the NIST organization: the development of an algorithm to assess the quality of experimental VLE data. The present paper questions the applicability of two of the five tests that are combined in the algorithm. It further shows that the deviation of the experimental VLE data from the correlation obtained by a given model, the basis of some point-to-point tests, should not be used to evaluate the quality of these data.