Electrochemical study of UNS S32550 super duplex stainless steel corrosion in turbulent seawater using the rotating cylinder electrode

The cathodic and anodic characteristics of freshly polished and pre-reduced UNS S32550 (ASTM A479) super duplex stainless steel in a filtered and conductivity-adjusted seawater have been investigated under controlled flow conditions. A rotating cylinder electrode was used together with both steady and non-steady-state voltammetry and a potential step current transient technique to investigate the electrode reactions in the fully characterized electrolyte. Both oxygen reduction and hydrogen evolution were highly irreversible and the material exhibited excellent passivation and repassivation kinetics. Relative corrosion rates were derived and the corrosion mechanism of the alloy was found to be completely independent of the mass-transfer effects, which can contribute to flow-induced corrosion.

Transpassivation of Fe-Cr-Ni stainless steels

A transpassivation model was proposed for Fe–Cr–Ni stainless steels. In this model, the important steps and processes involved in transpassivation were illustrated. With some reasonable assumptions, transpassivation behaviours were predicted, such as the changes in film composition, film thickness, anodic current density and AC impedance spectrum in transpassive and secondary passive regions. It was demonstrated that these theoretical predictions were in good agreement with experimentally observed transpassivity of Fe–Cr–Ni stainless steels.