Biomass fly ash incorporation in cement based materials

In recent years, pressures on global environment and energy security have led to an increasing demand on renewable energy sources, and diversification of Europe’s energy supply. Among these resources the biomass could exert an important role, since it is considered a renewable and CO2 neutral energy resource once the consumption rate is lower than the growth rate, and can potentially provide energy for heat, power and transports from the same installation. Currently, most of the biomass ash produced in industrial plants is either disposed of in landfill or recycled on agricultural fields or forest, and most times this goes on without any form of control. However, considering that the disposal cost of biomass ashes are raising, and that biomass ash volumes are increasing worldwide, a sustainable ash management has to be established. The main objective of the present study is the effect of biomass fly ashes in cement mortars and concretes in order to be used as a supplementary cementitious material. The wastes analyzed in the study were collected from the fluidized bed boilers and grate boilers available in the thermal power plants and paper pulp plants situated in Portugal. The physical as well as chemical characterisations of the biomass fly ashes were investigated. The cement was replaced by the biomass fly ashes in 10, 20 and 30% (weight %) in order to investigate the fresh properties as well as the hardened properties of biomass fly ash incorporated cement mortar and concrete formulations. Expansion reactions such as alkali silica reaction (ASR), sulphate attack (external and internal) were conducted in order to check the durability of the biomass fly ash incorporated cement mortars and concretes. Alternative applications such as incorporation in lime mortars and alkali activation of the biomass fly ashes were also attempted. The biomass fly ash particles were irregular in shape and fine in nature. The chemical characterization revealed that the biomass fly ashes were similar to a class C fly ash. The mortar results showed a good scope for biomass fly ashes as supplementary cementitious materials in lower dosages (<20%). The poor workability, concerns about the organic content, alkalis, chlorides and sulphates stand as the reasons for preventing the use of biomass fly ash in high content in the cement mortars. The results obtained from the durability tests have shown a clear reduction in expansion for the biomass fly ash mortars/concretes and the binder blend made with biomass fly ash (20%) and metakaolin (10%) inhibited the ASR reaction effectively. The biomass fly ash incorporation in lime mortars did not improve the mortar properties significantly though the carbonation was enhanced in the 15-20% incorporation. The biomass fly ash metakaolin blend worked well in the alkali activated complex binder application also. Portland cement free binders (with 30-40 MPa compressive strength) were obtained on the alkali activation of biomass fly ashes (60-80%) blended with metakaolin (20-40%).

Qualidade e optimização do desmonte de maciços rochosos em geotecnia mineira

A perfuração é uma das operações envolvidas no desmonte de rocha com explosivos. A forma como esta operação é executada é determinante para o sucesso do desmonte. Quando é realizada correctamente o desmonte produz superfícies limpas com o mínimo de sobrescavação e perturbação. A selecção das ferramentas de perfuração é um dos factores preponderantes para os custos do desmonte de maciços rochosos. O objectivo deste trabalho é demonstrar a interdependência entre os parâmetros petrofísicos, geotécnicos e geomecânicos do maciço rochoso e as tecnologias de perfuração de forma a optimizar tanto técnica como economicamente. A forma como a perfuração é executada é determinante para a boa fragmentação do maciço rochoso. Este estudo irá centrar-se na perfurabilidade do maciço, linearidade dos furos, rendimento e desgaste das ferramentas de perfuração e desenvolvimento de metodologias do ciclo de perfuração. Neste trabalho, discute-se a importância de uma abordagem integrativa para fins de geoengenhara mineira em que foi aplicada a técnica de amostragem linear em superfícies expostas do maciço num ambiente de uma exploração granítica. As áreas seleccionadas para este estudo — Pedreira de Serdedelo (Ribeira, Ponte de Lima) e pedreira do Fojo (Ferreira, Paredes de Coura), NW de Portugal — estão situadas nas proximidades de falhas geológicas regionais. Em todo os casos de estudo foram desenvolvidos numa plataforma SIG usando as seguintes ferramentas: cartografia geo-aplicada, técnicas de geologia estrutural, da geotecnia e da geomecânica mineiras e avaliação de geotecnologias. Esta abordagem leva-nos a compreender a relevância da heterogeneidade do maciço rochoso para o dimensionamento da exploração a diferentes escalas. O controlo geomecânico do desmonte do maciço rochoso através de uma perfuração alinhada é salientado com o intuito de uma abordagem de geoengenharia integrada nos maciços rochosos.

Valorization of solid wastes from cellulose and paper industry

This thesis reports in detail studies of industrial solid wastes valorization as alternative raw materials. All tested wastes are classified as non-hazardous and are generated in the pulp and paper process, including primary sludge, dregs, grits, lime mud and bottom ash (this generated in a process that occurs in parallel to the production of cellulose, whose aim is the production of energy to supply the plant through the combustion of forest biomass in fluidized bed). A detailed general characterization was performed at each waste and according to their characteristics, they were selected some applications in materials with potential use, specifically in Fibercement, Bituminous Mixture for regularization layer and industrial mortars (rendering mortars and cementitious-adhesive). After decided to application each waste was specifically tested to proceed the setting up of formulations containing different content of waste in replacement of the raw conventional material. As an isolated case, the bottom ash was tested not only as an alternative raw material for construction materials, but also it was tested for its use in fluidized bed in which the waste is generated as raw material. Both dregs and bottom ash had undergone special treatment to make possible to obtain a better quality of waste in order do not compromise the final product characteristics and process. The dregs were tested in bituminous mixtures as received and also washed (on the laboratory scale to remove soluble salts) and bottom ash were washed and screened in industrial scale (for removal of soluble salts, especially chlorides and coarse fraction particles elimination - particles larger than 1 mm size). The remaining residues form used in such as received avoiding additional costs. The results indicated potential and some limitations for each application to the use of these wastes as alternative raw material, but in some cases, the benefits in relation to valorization overlap with its limitations in both aspects, environmental and economic.