EFFECT OF POWDER COMPOSITION ON THE GRANULATION OF BINARY MIXTURES

In most granulation processes involving processing of a mixture of powders, the powders have comparable densities and similar particle size distributions. Granulation of powders with large variation differences in powder densities is usually avoided due problems such as particle segregation. The granular product being designed in this work required the use of two different powders namely limestone and teawaste; these materials have different bulk and particle densities.The overall aim of the project was to obtain a granular product in
the size range 2 to 4mm. The two powders were granulated in different proportions using carboxymethyl cellose (CMC) as the binder. The effect of amount of binder added, relative composition of the powder, and type of tea wasted on the product yield was studied. The results show that the optimum product yield was a function of both relative powder composition and the amount of binder used; increasing the composition of teawaste in the powder increased the amount of binder required for successful granulation.Increasing the mass fraction of teawaste in the powder mix must be accompanied by an increase in the amount of binder to achieve the desired product yield. It was found that attrition losses decreased with increasing binder content.

Development of a value-added soil conditioner from high shear co-granulation of organic waste and limestone powder

This paper reports on a technical feasibility study of the production of organo-mineral fertiliser from the co-granulation of limestone powders with tea waste. The results from this preliminary study show that the co-granulation of tea waste provided an alternative method of waste recovery, as it converts the waste into a value-added product. Fertiliser granules were successfully produced from various compositions of limestone and tea waste. The effect of tea waste concentration on granule strength was analysed; the granule strength
was in the range 0.2 to 1.8 MPa depending on powder composition; increasing the tea waste mass fraction resulted in a reduction in granule strength.Varying the teawaste to limestone ratio also influenced the compressibility of the granules; the granules compressibility increased with increasing tea waste mass fraction. It was further found that increasing the mass fraction of tea waste in the binary mixture of powder reduced the granule median size of the batch.

High shear granulation of binary mixtures: Effect of powder composition on granule properties: Effect of powder composition on granule properties

The granular product being designed in this work required the use of two different powders namely limestone and teawaste; these materials have different bulk and particle densities. The overall aim of the project was to obtain a granular product in the size range of 2 to 4. mm. The two powders were granulated in different proportions using carboxymethylcellulose (CMC) as the binder. The effect of amount of binder added, relative composition of the powder, and type of teawaste on the product yield was studied. The results show that the optimum product yield was a function of both relative powder composition and the amount of binder used; increasing the composition of teawaste in the powder increased the amount of binder required for successful granulation. An increase in the mass fraction of teawaste in the powder mix must be accompanied by an increase in the amount of binder to maintain the desired product yield.