INVESTIGATION INTO CURRENT EFFICIENCY FOR PULSE ELECTROCHEMICAL MACHINING OF NICKEL ALLOY

INVESTIGATION INTO CURRENT EFFICIENCY FOR PULSE ELECTROCHEMICAL MACHINING OF NICKEL ALLOY Yu Zhang, M.S. University of Nebraska, 2010 Adviser: Kamlakar P. Rajurkar Electrochemical machining (ECM) is a nontraditional manufacturing process that can machine difficult-to-cut materials. In ECM, material is removed by controlled electrochemical dissolution of an anodic workpiece in an electrochemical cell. ECM has extensive applications in automotive, petroleum, aerospace, textile, medical, and electronics industries. Improving current efficiency is a challenging task for any electro-physical or electrochemical machining processes. The current efficiency is defined as the ratio of the observed amount of metal dissolved to the theoretical amount predicted from Faraday’s law, for the same specified conditions of electrochemical equivalent, current, etc [1]. In macro ECM, electrolyte conductivity greatly influences the current efficiency of the process. Since there is a certain limit to enhance the conductivity of the electrolyte, a process innovation is needed for further improvement in current efficiency in ECM. Pulse electrochemical machining (PECM) is one such approach in which the electrolyte conductivity is improved by electrolyte flushing in pulse off-time. The aim of this research is to study the influence of major factors on current efficiency in a pulse electrochemical machining process in macro scale and to develop a linear regression model for predicting current efficiency of the process. An in-house designed electrochemical cell was used for machining nickel alloy (ASTM B435) by PECM. The effects of current density, type of electrolyte, and electrolyte flow rate, on current efficiency under different experimental conditions were studied. Results indicated that current efficiency is dependent on electrolyte, electrolyte flow rate, and current density. Linear regression models of current efficiency were compared with twenty new data points graphically and quantitatively. Models developed were close enough to the actual results to be reliable. In addition, an attempt has been made in this work to consider those factors in PECM that have not been investigated in earlier works. This was done by simulating the process by using COMSOL software. However, it was found that the results from this attempt were not substantially different from the earlier reported studies.

The Ultraviolet Protection Factor of Naturally-pigmented Cotton

Textile Technology: The sun-blocking properties of a textile are enhanced when a dye, pigment, delustrant, or ultraviolet absorber finish is present that absorbs ultraviolet radiation and blocks its transmission through a fabric to the skin. For this reason, dyed fabrics provide better sun protection than bleached fabrics. Since naturally-colored cottons contain pigments that produce shades ranging from light green to tan and brown, it seemed reasonable to postulate that they would provide better sun protection than conventional bleached cotton, and that natural pigments might prove more durable to laundering and light exposure than dyes, but there is no published research on the ultraviolet transmission values for naturally-pigmented cottons. The purpose of this study was to determine the ultraviolet protection (UPF) values of naturally-pigmented cotton in three shades (green, tan, and brown), and the effect of light exposure and laundering on the sun-blocking properties of naturally-pigmented cotton. Naturally-pigmented cotton specimens were exposed to xenon light and accelerated laundering, ultraviolet transmission values measured, and UPF values calculated following light exposure and laundering. The naturally-pigmented cottons exhibited significantly higher UPF values than conventional cotton (bleached or unbleached). Although xenon light exposure and laundering caused some fading, the UPF values of naturally-pigmented cotton continue to be sufficiently high so that all three shades continue to provide good sun protection after the equivalent of 5 home launderings and 80 American Association of Textile Chemists and Colorists fading units (AFUs) of xenon light exposure.