Carbothermal Reduction of Iron Ore Applying Microwave Energy

This paper presents the results of a study on carbothermal reduction of iron ore made under the microwave field in equipment specially developed for this purpose. The equipment allows the control of radiated and reflected microwave power, and therefore measures the microwave energy actually applied to the load in the reduction process. It also allows performing energy balances and determining the reaction rate with high levels of confidence by simultaneously measuring temperature and mass of the material upon reduction with high reproducibility. We used a microwave generator of 2.45?GHz with variable power up to 3000?W. Self-reducing pellets under argon atmosphere, containing iron ore and petroleum coke, with 3.5?g of mass and 15?mm of diameter were declined. We obtained the kinetic curves of reduction of iron ore and of energy consumption to the process in the maximum electric field, in the maximum magnetic field and at different values of power/mass. The data allow analyzing how the microwave energy was actually consumed in the reduction of ore.

Copper ore type definition from Sossego Mine using X-ray diffraction and cluster analysis technique

This paper presents the classification of 110 copper ore samples from Sossego Mine, based on X-ray diffraction and cluster analysis. The comparison based on the position and the intensity of the diffracted peaks allowed the distinction of seven ore types, whose differences refer to the proportion of major minerals: quartz, feldspar, actinolite, iron oxides, mica and chlorite. There was a strong correlation between the grouping and the location of the samples in Sequeirinho and Sossego orebodies. This relationship is due to different types and intensities of hydrothermal alteration prevailing in each body, which reflect the mineralogical composition and thus the X-ray diffractograms of samples.

Disintegration on heating of a Brazilian manganese lump ore

This pioneering study characterized the chemical, physical and mineralogical aspects of the Urucum Standard manganese ore typology, and evaluated some of its metallurgical characteristics, such as the main mineral heat decompositions, and the particle disintegration at room temperature and under continuous heating. A one-ton sample of ore was received, homogenized and quartered. Representative samples were collected and characterized with the aid of techniques, such as ICP-AES, XRD, SEM-EDS, BET and OM. Representative samples with particle sizes between 9.5 mm and 15.9 mm were separated to perform tumbling tests at room temperature, and thermogravimetry tests for both air and nitrogen constant flow at different temperatures. After each heating cycle, the mechanical strength of the orewas evaluated by means of screening and tumbling procedures. The Urucum Standard typology was classified as an oxidized anhydrous ore, with a high manganese content (~47%). This typology ismainly composed of cryptomelane and pyrolusite; however there is a significantamount of hematite. The Urucum Standard particles presented low susceptibility to disintegration at room temperature, but as temperature increased, susceptibility increased. No significant differences were observed between the tests done with the air or nitrogen injections.

Validação de novo amostrador de furos de desmonte para fins de reconciliação

Mining operations around the world make extensive use of blasthole sampling for short-term planning, which has two undisputed advantages: (1) blastholes are closely spaced providing relatively high sampling density per ton, and (2) there is no additional cost since the blastholes must be drilled anyway. However, blasthole sampling usually presents poor sampling precision, and the inconstant sampling bias caused by particle size and density segregation is an even more serious problem, generally precluding representativeness. One of the main causes of this bias is a highly varying loss of fines, which can lead to both under- and over-estimation of grade depending on the ore type and the gangue. This study validates a new, modified sectorial sampler, designed to reduce the loss of fines and thereby increase sampling accuracy for narrow-diameter blasthole sampling. First results show a significantly improved estimation of gold grade as well as the minimization of the loss of fines.

Soil carbon balance in a tropical grassland: Estimation of soil respiration and its partitioning using a semi-empirical model

In savannah and tropical grasslands, which account for 60% of grasslands worldwide, a large share of ecosystem carbon is located below ground due to high root:shoot ratios. Temporal variations in soil CO2 efflux (R-S) were investigated in a grassland of coastal Congo over two years. The objectives were (1) to identify the main factors controlling seasonal variations in R-S and (2) to develop a semi-empirical model describing R-S and including a heterotrophic component (R-H) and an autotrophic component (R-A). Plant above-ground activity was found to exert strong control over soil respiration since 71% of seasonal R-S variability was explained by the quantity of photosynthetically active radiation absorbed (APAR) by the grass canopy. We tested an additive model including a parameter enabling R-S partitioning into R-A and R-H. Assumptions underlying this model were that R-A mainly depended on the amount of photosynthates allocated below ground and that microbial and root activity was mostly controlled by soil temperature and soil moisture. The model provided a reasonably good prediction of seasonal variations in R-S (R-2 = 0.85) which varied between 5.4 mu mol m(-2) s(-1) in the wet season and 0.9 mu mol m(-2) s(-1) at the end of the dry season. The model was subsequently used to obtain annual estimates of R-S, R-A and R-H. In accordance with results reported for other tropical grasslands, we estimated that R-H accounted for 44% of R-S, which represented a flux similar to the amount of carbon brought annually to the soil from below-ground litter production. Overall, this study opens up prospects for simulating the carbon budget of tropical grasslands on a large scale using remotely sensed data. (C) 2012 Elsevier B.V. All rights reserved.

Depressão de minerais de ferro: influência da mineralogia, morfologia e pH de condicionamento

Nove amostras de minerais de ferro, provenientes de diferentes minas (jazidas) pertencentes à Vale, foram o objeto desse trabalho, que buscou correlacionar a depressão das referidas amostras com amido e carboximetil celulose versus parâmetros mineralógicos e morfológicos. O amido de milho convencional se mostrou capaz de realizar ação depressora sobre todas as amostras, exceto sobre aquelas que se mostraram mais ricas em hematita compacta (HC). Tais hematitas podem ser chamadas de "problemáticas", visto que interagem fortemente com o coletor e apresentam deficiência de serem deprimidas pelo amido, exigindo elevadas dosagens para minimização de sua tendência à flotação. Carboximetil celulose não apresentou ação depressora sobre nenhuma das amostras estudadas. A flotabilidade das amostras ricas em HC pode ser minimizada pela ação do amido de milho condicionado em pH 8,0-8,5. Testes de flotação com minério itabirítico, contendo elevado percentual de hematitas compactas de pequeno tamanho de cristal, confirmaram a redução do teor de Fe no rejeito com a utilização de amido condicionado em pH≅8.