Simulação tridimensional adaptativa da separação das fases de uma mistura bifásica usando a equação de Cahn-Hilliard

Simulamos a separação dos componentes de uma mistura bifásica com a equação de Cahn-Hilliard. Esta equação contém intrincados termos não lineares e derivadas de alta ordem. Além disso, a delgada região de transição entre os componentes da mistura requer muita resolução. Assim, determinar a solução numérica da equação de Cahn-Hilliard não é uma tarefa fácil, principalmente em três dimensões. Conseguimos a resolução exigida no tempo usando uma discretização semi-implícita de segunda ordem. No espaço, obtemos a precisão requerida utilizando malhas refinadas localmente com a estratégia AMR. Essas malhas se adaptam dinamicamente para recobrir a região de transição. O sistema linear proveniente da discretização é solucionado por intermédio de técnicas multinível-multigrid.

Experimental and numerical analysis of dry contact in the pin on disc test

The reduction of friction and wear in systems presenting metal-to-metal contacts, as in several mechanical components, represents a traditional challenge in tribology. In this context, this work presents a computational study based on the linear Archard's wear law and finite element modeling (FEM), in order to analyze unlubricated sliding wear observed in typical pin on disc tests. Such modeling was developed using finite element software Abaqus® with 3-D deformable geometries and elastic–plastic material behavior for the contact surfaces. Archard's wear model was implemented into a FORTRAN user subroutine (UMESHMOTION) in order to describe sliding wear. Modeling of debris and oxide formation mechanisms was taken into account by the use of a global wear coefficient obtained from experimental measurements. Such implementation considers an incremental computation for surface wear based on the nodal displacements by means of adaptive mesh tools that rearrange local nodal positions. In this way, the worn track was obtained and new surface profile is integrated for mass loss assessments. This work also presents experimental pin on disc tests with AISI 4140 pins on rotating AISI H13 discs with normal loads of 10, 35, 70 and 140 N, which represent, respectively, mild, transition and severe wear regimes, at sliding speed of 0.1 m/s. Numerical and experimental results were compared in terms of wear rate and friction coefficient. Furthermore, in the numerical simulation the stress field distribution and changes in the surface profile across the worn track of the disc were analyzed. The applied numerical formulation has shown to be more appropriate to predict mild wear regime than severe regime, especially due to the shorter running-in period observed in lower loads that characterizes this kind of regime.