2 resultados para Sintering

em Repositório Institucional da Universidade Estadual de São Paulo - UNESP


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This work is part of several research related to the plan of design and construction of a sustainable house. The previous researches focused on sustainable materials and it have shown that ceramic material are more interesting to improve the thermal comfort and the reduction of fees and prices of the house, making possible to construct popular home, mainly clay bricks, that have high thermal inertia and low costs, besides the fact that it is easy to find the raw materials in nature and process them. However, a major issue in using clay bricks is that it uses too many energy to be processed during the sintering (burning), a crucial part of the process that assures mechanical resistance. Alternative materials are being proposed by the researchers, as the clay bricks without the sintering mixed with Portland cement, assuring the proper resistance to the brick. Raw materials of cement, however, also need to be thermally processed in rotary kilns, in a process called clinckerization. This research was proposed for comparing the energy used by the two types of bricks and other objectives, in order to determinate which one uses less thermal energy. The intention was to compare the energy used during the sintering of regular clay bricks and the unfired bricks with 10%, 20%, 30%, 40%, 50%, 60%, 70%, 80%, 90% and 100% of Portland cement. The paper also investigated and compared the use of electrical and thermal energy of all the bricks to identify how important were the thermal stages (sintering or clinkerization) relatively to the total energy spent. At last, a resumed analysis was performed to identify the possible health damages of the many life cycles of the bricks. The conclusion was that unfired bricks with less than 40% of cement use less thermal energy to be processed. In addition, their carbon dioxides emissions were less dangerous to ... (Complete abastract click electronic access below)

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Machining processes are one of the most important manufacturing processes in the modern world. In these processes, there are many elements which will influence in the final result of the machined part. Among them, the tools are the principal factor of the rising cost, because its global influence on the process. In aeronautical industries, this can be more evidenced due the need to machining several alloys, between them, aluminum alloys. These alloys have to demonstrate a specific surface finishing to be used in aircraft's fuselage. This kind of industry is one of the segments which is still rising in Brazil, and they are looking viable alternatives in the manufacturing processes of materials, due the need to produce more and more parts and equipment, with costs increasingly reduced. The purpose of this project is the development of a ceramic with differentiated properties. The ceramics were developed using a pre-sintering at 1200 °C, with posterior sintering at 1600°C, and subjected to dry turning process on aluminum alloy 6005. The characterizations showed that ceramics presented with toughness on the center of 1700 MPa and on the surface of 1950 MPa, density 98,5 ±0,14. g/cm³. Ceramics were grinded and faceted, according to ISO standard 1832, and subjected to turning tests in a ROMI lathe brand, model GL240M, using cutting speeds of 500, 800 and 1000 m/min with different feed rates. The machining results showed low occurrence of flank wear to all cutting speeds, and better surface finishing average values of Ra = 0,4935 μm and Rt = 8,112 μm. In general, it could be seen that the tool presents important potential to machining 6005 alloy, and that the use of correct parameters can decrease and/or eliminate subsequent processes, providing important reductions in costs related to the machining processes