Evolution of phase morphology of high impact polypropylene particles upon thermal treatment

Solvent fractionation and differential scanning calorimetry (DSC) results show that high impact polypropylene (hiPP) produced by a multistage polymerization process consists of PP homopolymer, amorphous ethylene-propylene random copolymer (EPR), and semicrystalline ethylene-propylene copolymer. For the original hiPP particles obtained right after polymerization, direct transmission electron microscopy (TEM) observation reveals a fairly homogeneous morphology of the ethylene-propylene copolymer (EP) phase regions inside, while the polyethylene-rich interfacial layer observed between the EP region and the iPP matrix supports that EP copolymers form on the subglobule surface of the original iPP particles. Compared with that in original hiPP particles, the dispersed EP domains in pellets have much smaller average size and relatively uniform size distribution, indicating homogenization of the EP domains in the hiPP by melt-compounding. Upon heat-treatment, phase reorganization occurs in hiPP, and the dispersed EP domains can form a multiple-layered core-shell structure, comprising a polyethylene-rich core, an EPR intermediate layer and an outer shell formed by EP block copolymer, which accounts to some extent for the good toughness-rigidity balance of the material.

Molecular weight effects on the phase morphology of PS/P4VP blend films on homogeneous SAM and heterogeneous SAM/Au substrates

The effects of the molecular weight of polystyrene (PS) component on the phase separation of PS/poly(4-vinylpyridine) (PS/P4VP) blend films on homogeneous alkanethiol self-assembled monolayer (SAM) and heterogeneous SAM/Au substrates have been investigated by means of atomic force microscopy (AFM). For the PS (22.4k)/P4VP (60k) system, owing to the molecular weight of PS component is relatively small, the well-aligned PS and P4VP stripes with good thermal stability are directed by the patterned SAM/Au surfaces. With the increase of the molecular weight of PS component (for the PS (582k)/P4VP (60k) system), the diffusion of P4VP is hindered by the high viscosity of PS during the fast spin-coating process. The phase separation behavior of PS/P4VP on the SAM/Au patterned substrates is similar to that on the homoueneous SAM and cannot be easily directed by the patterned SAM surfaces even though the characteristic length of the lateral domain morphology is commensurate with the stripe width.

Control of self-organized low-dimensional morphology in Poly(styrene-b-4vinylpyridine)/polystyrene blend thin films

The surface morphologies of poly(styrene-b-4vinylpyridine) (PS-b-P4VP) diblock copolymer and homopolystyrene (hPS) binary blend thin films were investigated by atomic force microscopy as a function of total volume fraction of PS (phi(PS)) in the mixture. It was found that when hPS was added into symmetric PS-b-P4VP diblock copolymers, the surface morphology of this diblock copolymer was changed to a certain degree. With phi(PS) increasing at first, hPS was solubilized into the corresponding domains of block copolymer and formed cylinders. Moreover, the more solubilized the hPS, the more cylinders exist. However, when the limit was reached, excessive hPS tended to separate from the domains independently instead of solubilizing into the corresponding domains any longer, that is, a macrophase separation occurred. A model describing transitions of these morphologies with an increase in phi(PS) is proposed. The effect of composition on the phase morphology of blend films when graphite is used as a substrate is also investigated.

Influence of rubber content in ABS in wide range on the mechanical properties and morphology of PC/ABS blends with different composition

A series of acrylonitrile-butadiene-styrene (ABS) with different rubber content were prepared by diluting ABS grafting copolymer containing 60% rubber with a styrene-acrylonitrile copolymer. ABS prepared were blended with bisphenol-A-polycarbonate (PC) at the ratio of 70/30, 50/50, and 30/70 to prepare PC/ABS blends. Influence of rubber content in ABS on the properties of ABS and PC/ABS blends were investigated. PC/ABS blends with different compositions got good toughness when the rubber in ABS increased to the level that ABS itself got good toughness. The tensile properties and processability of PC/ABS blends decreased with the increase of the total rubber content introduced into the blends. ABS with the rubber content of 30 wt% is most suitable to be used to prepare PC/ABS blends. The rubber content in ABS affected the viscosity of ABS, and subsequently the viscosity ratio of PC to ABS. As a result, the morphology of PC/ABS blends varied. The increase of rubber content in ABS results in finer structure of PC/ABS blends.

Morphology of conductive blend fibers of polyaniline and polyamide-11

Polyaniline (PANI), a member of the intrinsically conducting polymer (ICPs) family, was blended with polyamide-11 (polyco-aminoundecanoyle) in concentrated sulfuric acid. The above solution was used to spin conductive PANI/polyamide-11 fibers by wet-spinning technology. Scanning electron microscope (SEM) and transmission electron microscope (TEM) were employed to study the two-phase morphology of the conductive PANI/polyamide-11 fibers. The micrographs of the cross-section, the axial section and the surface of the monofilament demonstrated that the two blend components were incompatible. The morphology of PANI in the fibers was of fibrillar form, which was valuable for producing conducting channels. The electrical conductivity of the fibers was from 10(-6) to 10(-1) S/cm with the different PANI fraction and the percolation threshold was about 5 wt.%. By comparing the two blend systems of PANI/Polyamide-11 fibers and carbon black filled poly(ethylene terephthalate) (PET) fibers, it was shown that the morphology of the conductive component had an influence on electrical conductivity, The former had higher conductivity and lower percolation threshold than the latter. (C) 2001 Elsevier Science B.V. All rights reserved.

PHASE-BEHAVIOR IN THERMOTROPIC LIQUID-CRYSTALLINE POLYMER AND POLYARYLETHERSULFONE BLENDS

An experimental study of the phase morphology and miscibility of binary blends of poly-arylethersulfone (PES) and a liquid crystalline polymer (LCP) of p-oxybenzoate and ethylene terephthalate units in a 60/40 molar ratio (PET-60PHB) is described. Blends

MORPHOLOGY AND DYNAMIC MECHANICAL-PROPERTIES OF AB CROSS-LINKED POLYMERS BASED ON POLYURETHANES

Polyoxypropylene glycol (PPG) (or castor oil) and toluene diisocyanate (TDI) were mixed, and the prepolymer polyurethane (PU) (I) was formed. Vinyl-terminated polyurethane (II) was prepared from (I), and hydroxyethyl acrylate, AB crosslinked polymers (ABCPs) were synthesized from (II) and vinyl monomers such as styrene, methyl methacrylate, vinyl acetate, etc. The dynamic mechanical properties and morphology of ABCPs were measured. The ABCPs based on PPG have double glass transition temperatures (T(g)) on the sigma-vs. temperature curves. They display a two-phase morphology with plastic components forming the continous phase and PU-rich domains forming the separated phase on the electron micrographs. Irregular shapes and a highly polydisperse distribution of PU-rich domain sizes were observed. The crosslink density of ABCPs has a notable effect on the morphology and properties. The average diameter of the PU-rich domains depends on the molecular weight of prepolymer PPG. The highly crosslinked structures will produce large numbers of very small domains. ABCPs based on castor oil show a single T(g) relaxation on the dynamic mechanical spectra. The compatibility between the two components is much better in ABCPs based on castor oil than in those based on PPG, because there is a high crosslink density in the former. Comparison of the dynamic mechanical spectra of ABCP and interpenetrating networks (IPN) based on castor oil with similar crosslink density and composition imply that the two components in ABCP are compatible whereas microphase separation occurs in IPN. An improvement in the compatibility is achieved by the crosslinking between the two networks.

可生物降解脂肪族聚酯的反应接枝与相形态

聚（β-轻基丁酸醋-co-β-经基戊酸酷）（PHBV）是一种生物降解脂肪族聚酷，其结晶成核密度低，结晶速度比较慢且易生成大尺寸的球晶。以球晶中心向外扩展形成许多圆环状的开裂以及沿球晶生长方向形成许多劈裂，从而导致了PHBV呈脆性断裂。只要能有效地降低其结晶度，减小球晶尺寸，就可以达到增韧的目的。通过PHBV与二氧化碳一环氧丙烷共聚物（PPC）反应接枝来调控PHBV的结构和相形态，具有实际的理论意义和应用前景。开展了PPC的封端和与PHBv的接枝反应。首次提出了甲基丙烯酸缩水甘油醋（GMA）与PHBV及PPC与PHBV－GMA的接枝反应机理。确信PHBV接枝GMA的接枝点发生在PHBV骨架上的季碳原子上，反应过程中没有交联反应和降解反应的发生。发现PHBv-g-Gh1A共聚物上环氧基能与封端的PPc上的梭基熔融反应原位生成了PHBv-g-PPC共聚物。在机械共混物中两大分子之间的接枝和醋交换反应几乎不发生。GMA的引入阻止了PHBV的降解行为，从而改善了PHBV的加工性能。成功地调控了PHBVPC结构及相形态。证实了PHBV与PPC在反应共混过程中的接枝反应。加入PPC阻碍了PHBV的结晶，这在反应体系中更加明显。通过控制反应条件和反应物的组成，可以使非反应共混物中PHBV球晶变得不规则，发生扭曲变形，球晶尺寸降低；而在反应共混物中，可以使其球晶已很难辨认。SEM结果表明在PHBV用PC（30／70）和PHBV用PC（70／30）共混物中发生了相转变。尤其在反应共混物中淬断面表现为塑性。力学性能随共混组成而发生较大幅度的改变。发现通过改变组成及对反应共混相结构的控制，PHBV共混物的断裂伸长率可变化1一2个数量级，从而实现了制得一系列从脆性断裂塑料到高韧性弹性体的高分子材料。研究了反应接枝共混体系的熔融、结晶行为、等温和非等温结晶动力学。发现加入的GMA对PHBV有成核作用。引入的PPC阻碍了PHBV的结晶，降低PHBV的结晶度，球晶径向生长速率，平衡熔点和结晶能力。结晶速率与冷却速率有较大的依赖性。修正的Avrami方程能很好地描述PHBv和PHBv爪PC共混物非等温结晶过程。对动态力学性能的分析发现，反应共混物相比于非反应共混物聚合物玻璃化温度都有不同程度的内移，说明两组分间相容性增加，接枝共聚物具有良好的增容效果，显著地改善了两相界面性能。PHBV可以部分进入PPC相区，使共混物分子运动特征发生改变。发现在熔体加工条件下，PHBV与PPC之间很难发生酷交换反应，但是以辛酸亚锡为催化剂，氯苯为溶剂，在120℃条件下，两者可以发生醋交换反应。在聚己内醋（PCL）用PC熔融共混过程中GMA可以有效地抑制过氧化二异丙苯（DCP）所引起的PCL交联反应。在DCP和OMA存在下得到的样品之球晶具有十字消光现象，球晶规整度增大。同在溶液中醋交换催化剂存在下PPC和PCL发生了酷交换反应后所形成的球晶相结构相类似，而PCL／PPCOCP体系所形成的球晶中含有大量的非晶相区。从而，确信了GMA在脂肪族聚醋，脂肪族聚碳酸醋等生物降解高分子反应共混体系中的双重作用：一是引入具有高反应活性的官能团；二是减少在过氧化物作用下PHBV类高分子的降解及PCL类高分子的交联反应。PCL共混组分可以提高PPC相区的稳定性。提高反应时间或催化剂浓度同样能够改善热稳定性。

Thermomechanical and Optical Properties of Biodegradable Poly(L-lactide)/Silica Nanocomposites by Melt Compounding

Poly(L-lactide) (PLA)/silica (SiO2) nanocomposites containing 1, 3, 5, 7, and 10 Wt % SiO2 nanoparticles were prepared by melt compounding in a Haake mixer. The phase morphology, thermomechanical properties, and optical transparency were investigated and compared to those of neat PLA. Scanning electron microscopy results show that the SiO2 nanoparticles were uniformly distributed in the PLA matrix for filler contents below 5 wt %, whereas some aggregates were detected with further increasing filler concentration. Differential scanning calorimetry analysis revealed that the addition Of SiO2 nanoparticles not only remarkably accelerated the crystallization speed but also largely improved the crystallinity of PLA. An initial increase followed by a decrease with higher filler loadings for the storage modulus and glass-transition temperature were observed according to dynamic mechanical analysis results. Hydrogen bonding interaction involving C=O of PLA with Si-OH Of SiO2 was evidenced by Fourier transform infrared analysis for the first time.

Preparation of a blocked isocyanate compound and its grafting onto styrene-b-(ethylene-co-1-butene)-b-styrene triblock copolymer

The epsilon-caprolactam was used to block the isocyanate group to enhance the storage stability of allyl (3-isocyanate-4-tolyl) carbamate. The spectra of FTIR and NMR showed that blocked allyl (3-isocyanate-4-tolyl) carbamate (BTAI) possesses two chemical functions, an 1-olefin double bond and a blocked isocyanate group. The FTIR spectrum showed BTAI could regenerate isocyanate group at elevated temperature. DSC and TG/DTA indicated the minimal dissociation temperature was about 135 degrees C and the maximal dissociation rate appeared at 226 degrees C. Then the styrene-b-(ethylene-co-1-butene)-b-styrene triblock copolymer (SEBS) was functionalized by BTAI via melt free radical grafting. The effect of temperature, monomer and initiator concentrations on the grafting degree and grafting efficiency was evaluated. The highest grafting degree was obtained at 200 degrees C. The grafting degree and grafting efficiency increased with the enhanced concentration of BTAI or initiator.

Study of hydrogen-bonded blend of polylactide with biodegradable hyperbranched poly(ester amide)

Polylactide (PLA) was melt blended with a biodegradable hyperbranched poly(ester amide) (HBP) to enhance its flexibility and toughness without sacrificing comprehensive performance. The advantage of using HBP was due to its unique spherical shape, low melt viscosity, and abundant functional end groups together with its easy access. Rheological measurement showed that blending PLA with as little as 2.5% HBP resulted in a 40% reduction of melt viscosity. The glass transition temperature (T-g) of PLA in the blends decreased slightly with the increase of HBP content, indicating partial miscibility which resulted from intermolecular interactions via H-bonding. The H-bonding involving CO of PLA with OH and NH of HBP was evidenced by FTIR analysis for the first time. The HBP component, as a heterogeneous nucleating agent, accelerated the crystallization rate of PLA. Remarkably, with the increase of HBP content, the elongation at break of PLA blends dramatically increased without severe loss in tensile strength, even the tensile strength increased within 10% content of HBP. The stress-strain curves and the SEM photos of impact-fractured surface showed the material changed from brittle to ductile failure with the addition of HBP. Reasonable interfacial adhesion via H-bonding and finely dispersed particulate structure of HBP in PLA were proposed to be responsible for the improved mechanical properties.

Preparation of polymer/silica nanoscale hybrids through sol-gel method involving emulsion polymers. II. Poly(ethyl acrylate)/SiO2

Poly(ethyl acrylate) (PEA)/SiO2 hybrids with different compositions were prepared under different casting temperatures and pH values. Their morphology as investigated by transmission electron microscopy (TEM) shows that samples with different compositions have different morphologies. When the SiO2 content is lower, PEA is the continuous phase and SiO2 is the dispersed phase. At higher SiO2 content, the change in phase morphology takes place, nd PEA gradually dispersing in the form of latex particles in SiO2 matrix. Change in phase morphology depends mainly on the time the sol-gel transition occurs. At suitable casting temperature and pH value, PEA/SiO2 in 95/5 and 50/50 hybrids with even dispersion was obtained.

PC/ABS BLENDS:COMPATIBILIZATION AND MECHANICAL-BEHAVIOR

PC/ABS(M) blends, encompassing the whole composition range between pure PC and ABS(M), were prepared by melt-mixing in a Brabender-like apparatus. Thermal, mechanical and impact tests were performed on compression moulded specimens. Inward Tg shifts were

Study of morphology and phase diagram of the H-shaped (AC)B(CA) ternary block copolymers using self-consistent field theory

By using a combinatorial screening method based on the self-consistent field theory (SCFT) for polymer systems, the micro-phase morphologies of the H-shaped (AC)B(CA) ternary block copolymer system are studied in three-dimensional (3D) space. By systematically varying the volume fractions of the components A, B, and C, six triangle phase diagrams of this H-shaped (AC)B(CA) ternary block copolymer system with equal interaction energies among the three components are constructed from the weaker segregation regime to the strong segregation regime, In this study, thirteen 3D micro-phase morphologies for this H-shaped ternary block copolymer system are identified to be stable and seven 3D microphase morphologies are found to be metastable.

Synthesis of Titania in Ethanol/Acetic Acid Mixture Solvents: Phase and Morphology Variations

The phase and morphology variations of titania prepared in ethanol/acetic acid mixture solvents have been systematically investigated. X-ray diffraction results and microscopy observations reveal that pure anatase aggregates consisted of small nanoparticles, pure rutile microspheres comprised of nanofibers, and their mixtures could be obtained by varying ratios of ethanol to acetic acid under solvothermal conditions. The contents of anatase and rutile in the mixed phases also vary with the ratios of ethanol to acetic acid. Field emission scanning electron microscopy and high resolution transmission electron microscopy results show that the two phases are separated from each other in final products and form aggregates with morphologies resembling to their pure phase products obtained under favorable conditions. The as-produced rutile nanofibers, either in pure phase or in mixed phases, tend to grow into hollow microspheres.