Preparation of the HIPS/MA graft copolymer and its compatibilization in PA6/HIPS blends

The graft copolymer of high impact polystyrene (HIPS) grafted with malice anhydride (MA) (HIPS-g-MA) was prepared with melt mixing in the presence of a free-radical initiator. The grafting reaction was confirmed by IR analyses and the amount of MA grafted on HIPS was evaluated by a titration method. 1-5 wt% of MA can be grafted on HIPS. HIPS-g-MA is miscible with HIPS. Its anhydride group can react with the PA6 during melt mixing the two components. The compatibility of HIPS-g-MA in the HIPS/PA6 blends was evident. Evidence of reactions in the blends was confirmed in the morphology and mechanical properties of the blends. A significant reduction in domain size was observed because of the compatibilization of HIPS-g-MA in the blends of HIPS and PA6. The tensile mechanical properties of the prepared blends were investigated and the fracture surfaces of the blends were examined by means of the scanning electron microscope (SEM). The improved adhesion in a 16%HIPS/75%PA6 blend with 9%HIPS-g-MA copolymer was detected. The morphology of fibrillar ligaments formed by PA6 connecting HIPS particles was observed.

Initiation and termination of crazes in high impact polystyrene

Initiation and termination of crazes in high impact polystyrene (HIPS) were studied by transmission electron microscope. Instead of the first initiation of crazes in the vicinity of the equator or rubber particles, ribbon-shaped crazes beyond the region were observed on the TEM photos. The starting point and the end point of each ribbon were noticed not to be randomly located on the surface of the cellar particles in HIPS. The spots connecting to the ligaments between the PS rigid inclusions in the cellar particle are found to be the locations where crazes were initiated and terminated preferentially. In addition, the crazes generated at those spots were much thicker and longer. The thoughness of high impact polystyrene was enhanced by the multiple crazes formed in the matrices, through the reduction of the craze stress at room temperature with increasing the volume fraction of polybutadiene at these spots in the dispersed phase. These results conducted that not only the cell structure of the domains in HIPS was not homogeneous but also the polybutadiene ligaments between PS rigid inclusions in the domains were inhomogeneous. Therefore, the responsibility of those polybutadiene ligaments with different thickness to the stresses was different and it forced the crazing initiation and growing preferentially. The crazes were created in some regions in the matrices; On the contrary, rare crazes were formed in the other regions in spite of these regions surrounded around the same dispersed particles. The relation between the spots on the surface and the inner structure of the cellar particle was discussed in this paper.

Preparation of the HIPS/MA graft copolymer and its compatibilization in HIPS/PA1010 blends

The graft copolymer of high-impact polystyrene (HIPS) grafted with maleic anhydride (MA) (HIPS-g-MA) was prepared with melt mixing in the presence of a free-radical initiator. The grafting reaction was confirmed by infrared analyses, and the amount of MA grafted on HIPS was evaluated by a titration method. 1-5% of MA can be grafted on HIPS. HIPS-g-MA is miscible with HIPS. Its anhydride group can react with polyamide 1010 (PA1010) during melt mixing of the two components. The compatibility of HIPS-g-MA. in the HIPS/PA1010 blends was evident. Evidence of reactions in the blends was confirmed in the morphology and mechanical behavior of the blends. A significant reduction in domain size was observed because of the compatibilization of HIPS-g-MA in the blends of HIPS and PA1010. The tensile mechanical properties of the prepared blends were investigated, and the fracture surfaces of the blends were examined by means of the scanning electron microscope. The improved adhesion in a 15% HIPS/75% PA1010 blend with 10% HIPS-g-MA copolymer was detected. The morphology of fibrillar ligaments formed by PA1010 connecting HIPS particles was observed. (C) 1999 John Wiley & Sons, Inc.