Studies on morphology and crystallization of polypropylene/polyamide 12 blends

Scanning electron microscopy (SEM) and an image analyser are used to study morphologies of the fractured surface, etched by hot phenol, of polypropylene/maleated polypropylene/polyamide 12 PP/PP-MA/PA12) = 65/10/25 blend and PP-MA/PA12 = 75/25 blend. The particle dimension and its distribution of PA12 dispersed phase in these blends are much lower and narrower than that of the PP/PA12. blends. Especially, most of the particles in the PP-MA/PA12 = 75/25 blend are smaller than 0.1 mu m. The effect of the morphology of PP/PA12 blends on their crystallization behaviour is studied using differential scanning calorimetry and SEM. PA12 dispersed phase coarsens during annealing in the PP/PP-MA/PA12 = 65/10/25 blend. The mechanism of coarsening of the PA12 dispersed phase is a coalescence process. The intense mixing between the PP component and the PA12 component through reaction of PP-MA and PA12 leads to a change of dynamic mechanical behaviour of the components. A separation method is used to separate the polyolefin parts (precipitated from hot phenol), from PA12 parts (hot phenol filtrate). Of PP/PP-MA/PA12 = 65/10/25 blend, infra-red measurements and elementary analysis show that the precipitate has a lower PA12 content than the feed, whereas the filtrate has a higher PA12 content. From PP-MA/PA12 = 75/25 blend, PA12 contents in the precipitate and the filtrate are the same as in the feed. This implies that all PA12 has reacted with all PP-MA in the latter case while not in the former case. Using the method of interface exposure, interfacial reaction of PP-MA with PA12 is studied by X-ray photoelectron spectrometry (X.p.s.). Copyright (C) 1996 Elsevier Science Ltd.

Crystal structure of polypropylene filled with rare earth oxides

The effect of a fine powder of Y2O3, Nd2O3, and Ho2O3 on the crystal structure of isotactic polypropylene (iPP) was studied with WAXD and DSC techniques. The results showed that the addition of the three rare earth oxides (REOs) can increase the crystallite size of the alpha-form crystal and the degree of crystallinity of iPP at an annealing temperature of 120 degrees C and that both Y2O3 and Nd2O3 are the beta-nucleator of iPP. REOs enhance the overall growth rate of the spherulites of iPP. All the iPP samples filled with REOs which were crystallized isothermally at 132 degrees C from the melt exhibited their melting peaks of the beta-form on the DSC heating traces, indicating that the REOs are the nucleating agents for both the alpha- and beta-forms of iPP under isothermal conditions. (C) 1996 John Wiley & Sons, Inc.

Studies on simultaneous crystallization of polypropylene/nylon 12 blends

The effect of the morphology of polypropylene (PP)/nylon 12 (PA12) blends on their crystallization behaviour is studied using differential scanning calorimetry and scanning electron microscopy. In PP/maleated polypropylene (PP-MA)/PA12 = 65/10/25 blend, simultaneous crystallization of the PP/PA12 blend occurs under some conditions. When the diameter of the dispersed phase (PA12) is smaller than 0.5 mu m, PP crystallizes first and its crystals induce the crystallization of PA12. When some of the PA12 particles are larger than 0.5 mu m, this part of PA12 crystallizes first. Then this part of the PA12 crystals induces the crystallization of PP, and PP crystals induce the crystallization of PA12 fine droplets in turn.

STUDIES ON COMPATIBILIZATION OF POLYPROPYLENE THERMOPLASTIC POLYURETHANE BLENDS AND MECHANISM OF COMPATIBILIZATION

This paper reports a study of compatibilization and the mechanism of compatibilization of polypropylene (PP)/thermoplastic polyurethane (TPU) blends with maleated polypropylene (PP-MA) and its graft copolymer with polyethylene oxide (PEO), (PP-MA)-g-PEO.

COMPATIBILIZATION OF POLYPROPYLENE POLY(ETHYLENE OXIDE) BLENDS AND CRYSTALLIZATION BEHAVIOR OF THE BLENDS

The compatibilization of incompatible polypropylene (PP)/poly(ethylene oxide) (PEO) blends was studied. The experimental results showed that the graft copolymer [(PP-MA)-g-PEO] of maleated PP (PP-MA) and mono-hydroxyl PEO (PEO-OH) was a good compatibilize

MELTING BEHAVIOR OF DRAWN POLYPROPYLENE

The melting behavior of drawn, compression-molded isotactic polypropylene has been examined in terms of the influence of drawing conditions on the observed properties. Two endothermic peaks were observed on differential scanning calorimetry (DSC) for samples when high draw ratios and high heating rates were used during DSC tests. The peak at lower temperature is influenced by draw ratio, temperature, and rate, and exhibits a strong superheating effect. The species associated with this peak can partially recrystallize into another species associated with the peak at higher temperature during DSC measurements. The position of the peak at higher temperature depends only on draw ratio. It is proposed that the double-melting peaks at lower and higher temperature result from extremely thin quasi-amorphous or crystalline layers between microfibrils and the lamellar crystals within microfibrils, respectively. (C) 1993 John Wiley & Sons, Inc.

CRYSTALLIZATION OF RARE-EARTH OXIDE-FILLED POLYPROPYLENE

A study has been made of the crystallization behavior of polypropylene (PP) filled with rare earth oxides under isothermal conditions. These rare earth oxides include lanthanum oxide (La2O3), yttrium oxide (Y2O3), and a mixture of rare earth oxides containing 70% Y2O3 (Y2O3-0.70). A differential scanning calorimeter was used to monitor the energetics of the crystallization process from the melt. During isothermal crystallization, dependence of the relative degree of crystallinity on time was described by the Avrami equation. It has been shown that the addition of any of the three rare earth oxides causes a considerable increase in the overall crystallization rate of PP but does not influence the mechanism of nucleation and growth of the PP crystals. The analysis of kinetic data according to nucleation theories shows that the increase in crystallization rate of PP in the composites is due to the decrease in surface energy of the extremity surfaces. The relative contents of the beta-form in the composites are somewhat higher than that in the plain PP. However, the contents of the beta-form in the plain PP and the composites are all very low relative to those of the alpha-form and the influence of the formation of the beta-form on the crystallization kinetics can be neglected.

STRUCTURE OF MESOMORPHIC FORM OF ISOTACTIC POLYPROPYLENE

The structure of quenched isotactic polypropylene (iPP) films, including samples etched with fuming nitric acid (FNA), has been studied by infrared (IR) spectra, wide-angle x-ray diffraction (WAXD), small-angle x-ray scattering (SAXS), and differential scanning calorimetry (DSC) measurements. The changes of IR, SAXS, DSC, and WAXD results induced by annealing for etched samples have been compared with those for unetched ones. The IR absorbance spectrum of the quenched iPP etched by FNA did not change. In addition, the SAXS intensity did not increase when these samples were annealed, indicating that the total (IR) crystallinity (i.e., the content of chain segments in the helical conformations) of the etched samples does not increase. However, WAXD patterns of the samples changed in a manner similar to those of the unetched one, from the original two blurred diffraction peaks to the sharp crystal patterns of alpha-form iPP, suggesting that the mesomorphic (or liquid crystal-like) phase has reorganized to alpha-form crystals. It is concluded that the change of WAXD of quenched iPP films during annealing results mainly from transformation of order in the mesomorphic phase, rather than only from an increase of crystal size. In other words, mesomorphic-form iPP is not constituted by any known crystals (such as alpha or beta crystals) in small sizes; its WAXD pattern reflects truly the degree of order in the mesomorphic phase.

THERMAL-OXIDATION OF POLYPROPYLENE CONTAINING HINDERED PIPERIDINE COMPOUNDS

The thermal oxidation behaviour of polypropylene containing tetramethylpiperidine compounds and corresponding pentamethylpiperidine compounds are compared using air oven aging, oxygen uptake and thermogravimetry. Carbonyl formation, the induction period of oxygen absorption and weight loss have been selected to characterize the degree of oxidation. The results show that the stabilizing effectiveness of pentamethylpiperidines is always higher than that of tetramethyl types. Radical-trapping mechanisms cannot explain this, because large amounts of nitroxyl radicals are formed by the tetramethylpiperidine compounds. The quenching of singlet oxygen appears to be involved in thermal oxidation of polypropylene containing pentamethylpiperidine compounds. Specific hydrogen bonding between pentamethylpiperidines and hydroperoxide may account for their better thermal stabilizing action than tetramethylpiperidines.

EPITAXIAL CRYSTALLIZATION OF SYNDIOTACTIC POLYPROPYLENE ON UNIAXIALLY ORIENTED POLYETHYLENE

The epitaxial crystallization of syndiotactic polypropylene (sPP) on uniaxially oriented polyethylene (PE) has been investigated by electron microscopy and electron diffraction. It is found that the sPP lamellae grow epitaxially on the PE substrate film with the preference in sPP for the b axis as the fast growth direction. Instead of 50-degrees as in the system of isotactic polypropylene with PE, the molecular chains of the sPP crystals are approximately +/- 37-degrees inclined to the chain direction of PE.

CHARACTERIZATION OF BLENDS OF POLYPROPYLENE WITH A SEMIRIGID LIQUID-CRYSTAL COPOLYESTER

Blends with a liquid-crystal polymers (LCP) as one component show, in general, very interesting properties. Reduction of shear visocity and improvement of mechanical properties are very remarkable. High melting temperatures and high costs of the LCP limit the use of these blends. A new class of thermotropic LCPs with flexible spaces, with relatively low melting temperatures, can overcome the first problem. In this work, rheological and mechanical properties of blends of polypropylene with low contents of this LCP are presented. Torque during extrusion and viscosity decrease with LCP content. Elastic modulus is remarkably increased when the LCP phase is oriented.

EPITAXIAL CRYSTALLIZATION OF HIGH-DENSITY POLYETHYLENE ON POLYPROPYLENE IN SOLUTION-CAST FILMS

Epitaxial crystallization of high-density polyethylene (HDPE) on isotactic polypropylene (iPP) in solution-cast films has been investigated by electron microscopy. The specimen-tilt technique of electron microscopy has been used to study the structural relationship between HDPE and iPP crystals. HDPE exhibits different crystalline morphologies in the two basic types of iPP spherulite textures, cross-hatched and lathlike regions. In the former, the crystallographic c axis of HDPE lamellae is in the film plane, while in the latter, the c axis of HDPE crystallites is at an angle of about 50-degrees with the normal of the film. In both structural regions of iPP, however, the contact planes of epitaxial growth are (0 1 0) for iPP and (1 0 0) for HDPE.

Modeling and mesoscopic damage constitutive relation of brittle short-fiber-reinforced composites

Aimed at brittle composites reinforced by randomly distributed short-fibers with a relatively large aspect ratio, stiffness modulus and strength, a mesoscopic material model was proposed. Based on the statistical description, damage mechanisms, damage-induced anisotropy, damage rate effect and stress redistribution, the constitutive relation were derived. By taking glass fiber reinforced polypropylene polymers as an example, the effect of initial orientation distribution of fibers, damage-induced anisotropy, and damage-rate effect on macro-behaviors of composites were quantitatively analyzed. The theoretical predictions compared favorably with the experimental results.