Interaction characterization of PA1010/PP blends using PP-g-AA as compatibilizer

The morphology of polyamidelOlO/polypropylene blends was found to significantly depend upon the concentration of the compatibilizer[polypropylene-grafted-acrylic acid (PP-g-AA)]. A significant reduction in phase size was observed because of the interaction that existed between the PP-g-AA and polyamide. These interactions have been confirmed by several methods. The tensile mechanical properties and impact behavior of the prepared blends were investigated and correlated with scanning electron microscope (SEM) analysis of the fracture surfaces. It was found that PP-g-AA as the compatibilizer has a profound effect upon the properties of the blends. This behavior is attributed to a series of chemical and physico-chemical interactions taking place between the two components.

SEBS、POE与异氰酸酯的接枝反应及其对PA6、PBT的增韧研究

本工作采用熔融反应接枝的方法将(3-异氰酸酯基-4-甲基)苯氨基甲酸-2-丙烯酯(TAI)引入到聚苯乙烯-b-聚(乙烯-co-丁烯)-b-聚苯乙烯三嵌段共聚物(SEBS)上，以实现SEBS的功能化。红外光谱表明TAI已经成功接枝到SEBS上。GPC测试表明接枝后SEBS具有高的分子量与宽的分子量分布。DMA分析证明，接枝后聚(乙烯-co-丁烯) (PEB)段的玻璃化转变提高。对未参与接枝的单体的分析表明，单体TAI是个不容易自聚的单体，并对接枝过程的机理进行了研究。 为了提高TAI的存储稳定性和解决反应过程中的毒性大的问题，采用己内酰胺为封端剂对TAI中的异氰酸酯进行了封端。红外光谱和核磁共振结果表明，己内酰胺封端的TAI（BTAI）中含有双键和封闭型异氰酸酯结构，不存在着活泼的异氰酸酯。红外光谱结果表明，在高温下BTAI可以重新产生活泼的异氰酸酯基团。DSC与TG/DTA研究证明，BTAI的初始解离温度大约为135 C。采用熔融反应接枝的方法将BTAI接枝到SEBS和乙烯-辛烯共聚物（POE）分子上。研究表明，接枝率随着单体含量或引发剂含量的增加而增加。接枝以后的SEBS与POE的剪切变稀行为都比未接枝的SEBS与POE要明显。 利用BTAI功能化的SEBS和POE两种弹性体，通过熔融反应共混方法制备了PA6合金。两种弹性体与PA6共混物的红外光谱和流变行为的研究表明，在反应共混中形成了新的接枝共聚物。共混物的脆断面的场发射扫描电镜照片表明，共混物形成一种海-岛结构，而反应共混物的具有更均匀的粒子分散性，更小的粒子尺寸。PA6/SEBS-g-BTAI共混的透射电镜照片说明，共混物中形成了一种以PS为核-PEB为壳的核壳结构。与相应的物理共混物相比，通过反应共混制备的PA6合金（PA6/SEBS-g-BTAI合金和PA6/POE-g-BTAI合金）的拉伸强度、杨氏模量得到了提高。两种反应共混物的缺口冲击强度得到了非常明显的提高，合金材料的缺口冲击强度可以达到1000 J/m 以上。共混物中弹性体对PA6的结晶起到了成核的作用，结晶温度提高。形成的共聚物阻碍了PA6的分子链的运动，使得PA6的结晶温度下降。 本工作还利用上述制备的POE-g-BTAI和SEBS-g-BTAI两种功能化的弹性体与聚对苯二甲酸丁二醇酯（PBT）进行共混。研究表明，在反应共混过程中PBT中的反应基团与释放出的异氰酸酯发生反应，生成了新的共聚物。通过共混物的脆断面的FESEM图片可以看到，POE与PBT的共混物中，POE以球状粒子分散在PBT中，并且反应共混物的粒子分散均匀，粒子尺寸变小。与POE/PBT共混不同的是，在PBT与SEBS共混过程中，二者形成了交错结构，而反应共混在较低含量就形成了交错结构。POE与PBT反应共混物的缺口冲击强度得到了很大的提高，冲击强度可以达到1100 J/m以上，而PBT与SEBS的反应共混物的冲击强度改变不大。相对于物理共混物，两种弹性体与PBT的反应共混物的拉伸强度与拉伸模量都得到了提高。弹性体的加入提高了PBT的结晶温度，反应共混物的结晶温度低于物理共混物的结晶温度，说明弹性体的加入起到了PBT的成核剂的作用，生成的共聚物亦阻碍了PBT的分子链的移动。 关键词：聚苯乙烯-b-聚(乙烯-co-丁烯)-b-聚苯乙烯三嵌段共聚物；乙烯-辛烯共聚物；封闭型异氰酸酯；反应加工；聚酰胺6；聚对苯二甲酸丁二醇酯

Novel Method for Preparation of Polypropylene Blends with High Melt Strength by Reactive Compounding

Ultrafine full-vulcanized polybutadiene rubber(UFBR) with particle sizes of ca. 50-100 nm were used for modifying mechanical and processing performances of polypropylene(PP) with PP-g-maleic anhydride(PP-g-MA) as a compatibilizer for enhancing the interfacial adhesion between the two components. The morphology, dynamical rheology response and mechanical properties of the blends were characterized by means of SEM, rheometer and tensile test, respectively.

Online study of the formation of PA6 droplets in PP matrix under shear flow

Breakup process of polyamide 6 (PA6) in polypropylene (PP) matrix under shear flow was online studied by using a Linkam CSS 450 stage equipped with optical microscopy. Both tip streaming and fracture breakup modes of PA6 droplets were observed in this study. It was reported that the droplet would break up by tip streaming model when the radio of the droplet phase viscosity to the matrix phase viscosity (n(r) = n(d)/n(m)) is smaller than 0.1 (Taylor, Proc R Soc London A 1934, 146, 501; Grace, Chem Eng Commun 1982, 14, 225; Bartok and Mason, J Colloid Sci 1959, 14, 13; Rumscheidt and Mason, J Colloid Sci 1961, 16, 238; de Bruijn, Chem Eng Sci 1993, 48, 277). However, the tip streaming model was observed even when the viscosity ratio was much greater than 0.1 (n(r) = 1.9). In this study for the tip streaming mode, small droplets were ruptured from the tip of the mother droplet. On the other hand, the mother droplet was broken into two or more daughter droplets with one or several satellite droplets between them for the fracture mode. It was found that PA6 droplet was much elongated at first, and then broke up via tip streaming or fracture to form daughter droplets or small satellite droplets with the shape of fiber or ellipse.

Crystallization and phase behavior of crystalline syndiotactic 1,2-polybutadiene/isotactic polypropylene blends in solution-cast thin films

Crystallization and phase behavior in solution-cast thin films of crystalline syndiotactic 1,2-polybutadiene (s-1,2-PB) and isotactic polypropylene (i-PP) blends have been investigated by transmission electron microscopy (TEM), atomic force microscopy (AFM) and field-emission scanning electron microscopy (FESEM) techniques. Thin films of pure s-1,2-PB consist of parallel lamellae with the c-axis perpendicular to the film plane and the lateral scale in micrometer size, while those of i-PP are composed of cross-hatched and single-crystal-like lamellae. For the blends, TEM and AFM observations show that with addition of i-PP, the s-1,2-PB long lamellae become bended and i-PP itself tends to form dispersed convex regions oil a continuous s-1,2-PB phase even when i-PP is the predominant component, which indicates a strong phase separation between the two polymers during film formation. FESEM micrographs of both lower and upper surfaces of the films reveal that the s-1,2-PB lamellae pass through i-PPconvex regions from the bottom, i.e. the dispersed i-PP regions lie on the continuous s-1,2-PB phase. The structural development is attributed to an interplay of crystallization and phase separation of the blends in the film forming process.

Compatibilization of side-chain, thermotropic, liquid-crystalline ionomers to blends of polyamide-1010 and polypropylene

A novel side-chain, liquid-crystalline ionomer (SLCI) with a poly(methyl hydrosiloxane) main chain and side chains containing sulfonic acid groups was used in blends of polyamide-1010 (PA1010) and polypropylene (PP) as a compatibilizer. The morphological structure, thermal behavior, and liquid-crystalline properties of the blends were investigated by Fourier transform infrared, differential scanning calorimetry, thermogravimetric analysis, and scanning electron microscopy. The morphological structure of the interface of the blends containing SLCI was improved with respect to the blend without SLCI. The compatibilization effect of greater than 8 wt % SLCI for the two phases, PA1010 and PP, was better than the effects of other SLCI contents in the blends.

Compatibilization effects of block copolymers in high density polyethylene/syndiotactic polystyrene blends

Three triblock copolymers of poly[styrene-b-(ethylene-co-butylene)-b-styrene] (SEBS) of different molecular weights and one diblock copolymer of poly[styrene-b-(ethylene-co-butylene)] (SEB) were used to compatibilize high density polyethylene/syndiotactic polystyrene (HDPE/sPS, 80/20) blend. Morphology observation showed that phase size of the dispersed sPS particles was significantly reduced on addition of all the four copolymers and the interfacial adhesion between the two phases was dramatically enhanced. Tensile strength of the blends increased at lower copolymer content but decreased with increasing copolymer content. The elongation at break of the blends improved and sharply increased with increments of the copolymers. Drop in modulus of the blend was observed on addition of the rubbery copolymers. The mechanical performance of the modified blends is strikingly dependent not only on the interfacial activity of the copolymers but also on the mechanical properties of the copolymers, particularly at the high copolymer concentration. Addition of compatibilizers to HDPE/sPS blend resulted in a significant reduction in crystallinity of both HDPE and sPS. Measurements of Vicat softening temperature of the HDPE/sPS blends show that heat resistance of HDPE is greatly improved upon incorporation of 20 wt% sPS.

Dynamic mechanical studies of the sulfonated butyl rubber ionomers and their blends

Dynamic mechanical properties of sulfonated butyl rubber ionomers neutralized with different amine or metallic ion (zinc or barium) and their blends with polypropylene (PP), high-density polyethylene (HDPE), or styrene-butadiene-styrene (SBS) triblock copolymer were studied using viscoelastometry. The results showed that glass transition temperatures of ion pair-containing matrix and ionic domains (T-g1 and T-g2, respectively) of amine-neutralized ionomers were lower than those of ionomers neutralized with metallic ions, and the temperature range of the rubbery plateau on the storage modulus plot for amine-neutralized ionomers was narrower. The modulus of the rubbery plateau for amine-neutralized ionomers was lower than that of ionomers neutralized with zinc or barium ion. With increasing size of the amine, the temperature range for the rubbery plateau decreased, and the height of the loss peak at higher temperature increased. Dynamic mechanical properties of blends of the zinc ionomer with PP or HDPE showed that, with decreasing ionomer content, the T-m of PP or HDPE increased and T-g1 decreased, whereas T-g2 or the upper loss peak temperature changed only slightly. The T-g1 for the blend with SBS also decreased with decreasing ionomer content. The decrease of T-g1 is attributed to the enhanced compatibilization of the matrix of the ionomer-containing ion pairs with amorphous regions of PP or HDPE or the continuous phase of SBS due to the formation of thermoplastic interpenetrating polymer networks by ionic domains and crystalline or glassy domains.

The characterization of the interfacial reaction in polyamide 1010 poly(propylene)-graft-(glycidylmethacrylate) blends

Binary blends of polyamide 1010/poly(propylene) and polyamide 1010 (PA1010)/poly(propylene)-graft-(glycidyl methacrylate) (PP-g-GMA) were prepared. The epoxy groups in PP-g-GMA react with the amino end-groups in PA1010, thus a PA1010-graft-PP copolymer is formed and acts as a compatibilizer between PA1010 and PP-g-GMA. The reaction was confirmed by electron spectroscopy for chemical analysis (ESCA) and attenuated total reflection (ATR)-FTIR spectroscopic analysis, and also evaluated by the stability of the suspension obtained by dissolving the blends in formic acid and by the morphologies of the blends.

Morphological studies of polyamide 1010/polypropylene blends

Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to examine the morphology of blends of PA1010 and polypropylene (PP) compatibilized with polypropylene grafted with glycidyl methacrylate (PP-g-GMA). It is found that the morphologies are dependent on the content of glycidyl methacrylate in PP-g-GMA and the mixing time. The size of the dispersed PP particles decreases as the content of GMA in the PP-g-GMA increases for binary blends of PA1010 and PP-g-GMA. Similar results are obtained for changing the mixing time. Ternary blends of PA1010, PP, and PP-g-GMA indicate that morphologies depend on the content of glycidyl metyacrylate in the PP-g-GMA and the miscibility of PP and PP-g-GMA. By changing the content of GMA in PP-g-GMA, it was possible to introduce significant changes of morphology. A matrix removal TEM method is used to investigate the interfacial structure of PA1010/PP blends containing PP-g-GMA as a compatibilizer. This technique shows the reaction product between PA1010 and PP-g-GMA to be located at interface as a surrounding layer around domain particles. SEM observation on the interface shows that the adhesion between PA1010 and pure PP is very weak and their interface boundary is sharp. For the samples of PA1010 and PP-g-GMA, it was found that the interface was not so obvious, and the reaction between PA1010 and PP-g-GMA strengthens the interface significantly. (C) 1997 Elsevier Science Ltd.

Crystallization behavior of poly(propylene)/polyamide 1010 blends using poly(propylene)-graft glycidyl methacrylate as compatibilizer

Polyamide 1010/poly(propylene) (PA1010/PP) blends were investigated with and without the addition of poly(propylene)-graft-glycidyl methacrylate (PP-g-GMA). The effect of the compatibilizer on the thermal properties and crystallization behavior was determined by differential scanning calorimetry and wide-angle X-ray diffraction. From the results it is found that the crystallization of PA 1010 is significantly affected by the presence of PP-g-GMA. PP/PA 1010 (75/25) blends containing higher amounts of PP-g-GMA show concurrent crystallization at the crystallization temperature of PP. Isothermal crystallization kinetics also were performed in order to investigate the influence of the compatibilized process on the nucleation and growth mechanism. In the PP/PA 1010 (25/75) blends, concurrent crystallization behavior was not observed, even though the amount of PPg-GMA was high.

The phase inversion and morphology of nylon 1010 polypropylene blends

Noncompatibilized and compatibilized blends of nylon 1010/PP blends having five different viscosity ratios were prepared by melt extrusion. Glycidyl methacrylate-grafted-polypropylene (PP-g-GMA) was used as the compatibilizer to enbance the adhesion between the two polymers and to stabilize the blend morphology. The effect of the viscosity ratio on the morphology of nylon 1010/polypropylene blends was investigated, with primary attention to the phase-inversion behavior and the average particle size of the dispersed phase. The relationship between the mechanical properties and the phase-inversion composition was investigated as well. Investigation of the morphology of the blends by microscopy indicated that the smaller the viscosity ratio (eta(PP)/eta(PA)) the smaller was the polypropylene concentration at which the phase inversion took place and polypropylene became the continuous phase. The compatibilizer induced a sharp reduction of particle size, but did not have a major effect on the phase-inversion point. An improvement :in the mechanical properties was found when nylon 1010 provided the matrix phase. (C) 1996 John Wiley & Sons, Inc.

Studies on simultaneous crystallization of polypropylene/nylon 12 blends

The effect of the morphology of polypropylene (PP)/nylon 12 (PA12) blends on their crystallization behaviour is studied using differential scanning calorimetry and scanning electron microscopy. In PP/maleated polypropylene (PP-MA)/PA12 = 65/10/25 blend, simultaneous crystallization of the PP/PA12 blend occurs under some conditions. When the diameter of the dispersed phase (PA12) is smaller than 0.5 mu m, PP crystallizes first and its crystals induce the crystallization of PA12. When some of the PA12 particles are larger than 0.5 mu m, this part of PA12 crystallizes first. Then this part of the PA12 crystals induces the crystallization of PP, and PP crystals induce the crystallization of PA12 fine droplets in turn.

STUDIES ON COMPATIBILIZATION OF POLYPROPYLENE THERMOPLASTIC POLYURETHANE BLENDS AND MECHANISM OF COMPATIBILIZATION

This paper reports a study of compatibilization and the mechanism of compatibilization of polypropylene (PP)/thermoplastic polyurethane (TPU) blends with maleated polypropylene (PP-MA) and its graft copolymer with polyethylene oxide (PEO), (PP-MA)-g-PEO.

COMPATIBILIZATION OF POLYPROPYLENE POLY(ETHYLENE OXIDE) BLENDS AND CRYSTALLIZATION BEHAVIOR OF THE BLENDS

The compatibilization of incompatible polypropylene (PP)/poly(ethylene oxide) (PEO) blends was studied. The experimental results showed that the graft copolymer [(PP-MA)-g-PEO] of maleated PP (PP-MA) and mono-hydroxyl PEO (PEO-OH) was a good compatibilize