脉冲激光离散加工熔池形态及其影响因素的研究

研究了Nd:YAG脉冲激光离散加工时功率密度和作用时间对熔池几何形态的影响，5CrMnMo 钢的实验结果表明：在本文所涉及的加工条件下，熔池存在热传导型和深熔型两种形态；激光作用时间小于4ms时，在相同作用时间下，随着激光功率密度的增加，熔池深宽比显著增加；但当作用时间大于4ms后，功率密度对深宽比的影响减弱，基于线性热传导模型的计算结果表明：熔凝起始阶段的固态加热过程可忽略；熔池几何尺寸在激光脉冲结束后某个时刻达到最大值；当平均功率密度大于5x10(5)W/cm(2),同时激光作用时间大于2ms时,热传导型激光熔池向深熔型激光熔池转变。

激光诱导放电打孔实验研究=The Experimental Study of Laser Guiding Discharge Boring Hole

研究在空气中使用1.06#mu#m YAG激光诱导放电打孔的方法。在不同的放电脉宽下进行激光诱导放电打孔的实验,比较了激光打孔和激光诱导放电打孔两种方法,指出了激光诱导放电打孔的优点。

Numerical simulation of temperature field evolution of metallic alloy surface due to pulsed laser treatment

This paper performed a numerical simulation on temperature field evolution for the surface layer of a metallic alloy subjected to pulsed Nd:YAG laser treatment. The enthalpy method was adopted to solve the moving boundary problem, I.e. Stefan problem. Computational results were obtained to show the temperature field evolution. Effects of latent heat and mushy zone width on the temperature field were investigated. The results also show very high values of temperature gradient and cooling rate, which are typical characteristics during the solidification process.

激光诱导放电毛化技术中放电坑的表面形貌研究

利用高重频YAG激光作用在固体表面所产生的等离子体使工件和电极之间在电压远低于击穿阈值的条件下产生放电.实验结果显示,放电坑基本上呈火山坑形,既有单坑结构,也有多坑结构,其形貌受到放电波形、电源极性、放电介质等因素的影响.放电坑表面形貌的规律是:①除了涂油时的阳极放电坑是单坑结构以外,其他条件下的放电坑都是复合多坑结构;②单坑结构呈火山坑形,坑底为圆弧形,熔凝物堆积在坑的边缘,多坑结构则是一个大的放电坑中有多个凸起尖峰.

同时测量氢氧CARS光谱确定火焰温度和氢氧浓度的研究

利用YAG激光器和一台染料激光器同时测量了氢/空气预混平面火焰中氢氧CARS光谱。从氢的S(5)和S(6)支纯转动线的强度比获得火焰温度，并与由氮的CARS光谱得到的温度进行了实验校验。氢和氧的浓度分别由氢的S(6)支和氧的Q支光谱求得，并利用氢/空气预混平面火焰的局部热力学平衡计算对所得浓度进行了校验。温度的校验误差为4%，而氢氧浓度的校验误差分别为14%和12%。

钢基身管内镀铬层下的激光淬火基体界面腐蚀与铬层剥落

钢基身管镀铬层在高温腐蚀性气体中服役,采用YAG激光器对身管内表面作螺旋线状离散淬火预处理后再电镀铬的复合工艺,形成了基体界面呈激光淬火区/激光未处理区周期性变化的铬层/基体结构.对该身管进行高温腐蚀介质为火药气体的靶场实验.对实验后的基体界面腐蚀形貌与铬层剥落的关系研究表明:次界面裂纹的形成是基体界面高温气体腐蚀的根本原因,基体界面腐蚀的结果是形成基体烧蚀坑,烧蚀坑上的铬层以断裂形式剥落.激光淬火预处理钢基体通过抑制次界面裂纹的形成避免了基体界面高温气体腐蚀损伤,提高了铬层的抗剥落能力.

脉冲激光离散熔凝加工的熔池几何形态研究

研究了Nd:YAG脉冲激光离散加工时功率密度和作用时间对熔池几何形态的影响。5CrMnMo钢的实验结果表明：在一定加工条件下，熔池存在热传导型和深熔型两种形态。激光作用时间小于4ms时，随着激光功率密度的增加，熔池深宽比显著增加；作用时间超过4ms后，功率密度对深宽比的影响减弱。基于线性热传导模型的计算结果表明：熔凝起始阶段固态加热过程可忽略；熔池几何尺寸在激光脉冲结束后某个时刻达到最大值；当平均功率密度大于5×10~5W/cm~2，同时激光作用时间大于2ms时，热传导型激光熔池向深熔型激光熔池转变。

Transmission Electron Microscopy Characterization of Laser Welding Cast Ni-Based Superalloy K418 Turbo Disk And Alloy Steel 42Crmo Shaft

Microstructure characterization is important for controlling the quality of laser welding. In the present work, a detailed microstructure characterization by transmission electron microscopy was carried out on the laser welding cast Ni-based superalloy K418 turbo disk and alloy steel 42CrMo shaft and an unambiguous identification of phases in the weldment was accomplished. It was found that there are gamma-FeCrNiC austenite solid solution dendrites as the matrix, (Nb, Ti) C type MC carbides, fine and dispersed Ni-3 Al gamma' phase as well as Laves particles in the interdendritic region of the seam zone. A brief discussion was given for their existence based on both kinetic and thermodynamic principles. (c) 2007 Elsevier B.V. All rights reserved.

Research on laser welding of cast Ni-based superalloy K418 turbo disk and alloy steel 42CrMo shaft

Exploratory experiments of laser welding cast Ni-based superalloy K418 turbo disk and alloy steel 42CrMo shaft were conducted. Microstructure of the welded seam was characterized by optical microscopy (OM), scanning electron microscopy (SEM), X-ray diffraction (XRD), energy-dispersive spectrometer (EDS). Mechanical properties of the welded seam were evaluated by microhardness and tensile strength testing. The corresponding mechanisms were discussed in detail. Results showed that the laser-welded seam had non-equilibrium solidified microstructures consisting of FeCr0.29Ni0.16C0.06 austenite solid solution dendrites as the dominant and some fine and dispersed Ni3Al gamma' phase and Laves particles as well as little amount of MC short stick or particle-like carbides distributed in the interdendritic regions. The average microhardness of the welded seam was relatively uniform and lower than that of the base metal due to partial dissolution and suppression of the strengthening phase gamma' to some extent. About 88.5% tensile strength of the base metal was achieved in the welded joint because of a non-full penetration welding and the fracture mechanism was a mixture of ductility and brittleness. The existence of some Laves particles in the welded seam also facilitated the initiation and propagation of the microcracks and microvoids and hence, the detrimental effects of the tensile strength of the welded joint. The present results stimulate further investigation on this field. (c) 2006 Elsevier B.V. All rights reserved.

Thermal fatigue on pistons induced by shaped high power laser. Part I: Experimental study of transient temperature field and temperature oscillation

Thermal fatigue behavior is one of the foremost considerations in the design and operation of diesel engines. It is found that thermal fatigue is closely related to the temperature field and temperature fluctuation in the structure. In this paper, spatially shaped high power laser was introduced to simulate thermal loadings on the piston. The incident Gaussian beam was transformed into concentric multi-circular beam of specific intensity distribution with the help of diffractive optical element (DOE), and the transient temperature fields in the piston similar to those under working conditions could be achieved by setting up appropriate loading cycles. Simulation tests for typical thermal loading conditions, i.e., thermal high cycle fatigue (HCF) and thermal shock (or thermal low cycle fatigue, LCF) were carried out. Several important parameters that affect the transient temperature fields and/or temperature oscillations, including controlling mode, intensity distribution of shaped laser, laser power, temporal profile of laser pulse, heating time and cooling time in one thermal cycle, etc., were investigated and discussed. The results show that as a novel method, the shaped high power laser can simulate thermal loadings on pistons efficiently, and it is helpful in the study of thermal fatigue behavior in pistons. (C) 2007 Elsevier Ltd. All rights reserved.

Effect of Surface Condition of Electrode on the Surface Melting of Material by Laser-Guided Micro-Arc Discharge

This paper studies the surface melting in the atmosphere by YAG laser-guided micro-arc discharge. In three kinds of surface conditions (free, oiled, and polyethylene covered), we try to control the diameter and the power density of discharge pit. It is found that the power density of 3 x 10(6) W/cm(2) of discharge pit on the oiled surface is moderate to form the melted layer thicker than that of the others, adapting to strengthen the surface of material, and the power density of 1.07 x 10(7) W/cm(2) of discharge pit on the polyethylene-covered surface is highest to form the deepest discharge pit among them, adapting to remove the material.

Characteristics of deep penetration laser welding of dissimilar metal Ni-based cast superalloy K418 and alloy steel 42CrMo

Experimental trials of autogenous deep penetration welding between dissimilar cast Ni-based superalloy K418 and alloy steel 42CrMo flat plates with 5.0 mm thickness were conducted using a 3 kW continuous wave (CW) Nd:YAG laser. The influences of laser output power, welding velocity and defocusing distance on the morphology, welding depth and width as well as quality of the welded seam were investigated. Results show that full keyhole welding is not formed on both K4.18 and 42CrMo side, simultaneously, due to the relatively low output power. Partial fusion is observed on the welded seam near 42CrMo side because of the large disparity of thermal-physical and high-temperature mechanical properties of these two materials. Tile rnicrohardness of the laser-welded joint was also examined and analyzed. It is suggested that applying negative defocusing in the range of Raylei length can increase the welding depth and improve tile coupling efficiency of the laser materials interaction. (c) 2007 Elsevier Ltd. All rights reserved.

Snap-through and pull-in instabilities of an arch-shaped beam under an electrostatic loading

The snap-through and pull-in instabilities of the micromachined arch-shaped beams under an electrostatic loading are studied both theoretically and experimentally. The pull-in instability that results in a system collision with an electrode substrate may lead to a system failure and, thus, limits the system maximum displacement. The beam/plate structure with a flat initial configuration under an electrostatic loading can only experience the pull-in instability. With the different arch configurations, the structure may experience either only the pull-in instability or the snap-through and pull-in instabilities together. As shown in our computation and experiment, those arch-shaped beams with the snap-through instability have the larger maximum displacement compared with the arch-shaped beams with only the pull-in stability and those with the flat initial configuration. The snap-through occurs by exerting a fixed load, and the structure experiences a discontinuous displacement jump without consuming power. Furthermore, after the snap-through jump, the structures are demonstrated to have the capacity to withstand further electrostatic loading without pull-in. Those properties of consuming no power and increasing the structure deflection range without pull-in is very useful in microelectromechanical systems design, which can offer better sensitivity and tuning range.

激光诱导石墨蒸汽羽的时/空分辨光谱分析

<正> 激光沉积陶瓷薄膜是获取高技术薄膜(如超导薄膜)的新方法。激光诱导的材料蒸汽羽的光谱分析对形成薄膜性质的判断和激光与材料相互作用机理的研究都具有重要意义。为分析简单起见,我们用石墨作为靶材,用YAG激光器、真空室和OMA系统实现了不同能流密度条件下蒸汽羽的时/空分辨的光谱分析,得到如下的结果:

高功率脉冲染料激光振荡-放大器

报道一种用倍频Nd:YAG激光纵向泵浦、双棱镜一维扩束的染料激光系统,经过二级放大,输出总效率达31%.当泵浦光为40 mJ时,得到12.2mJ、 2MW,线宽为0.18(?)的可调谐染料激光输出,重复率可达10次/秒.