216 resultados para Electroless coating
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针对激光辐照热障涂层材料的平面应变问题,提出热障涂层热弹性分析的基本方程,对定常温度场给出级数形式解析解,并用最小余能原理和变分法分析了结构的热弹性应力场,研究了最大应力和界面应力的分布特征,并就一些物理参数的影响进行了讨论.结果表明,热障涂层的主要破坏因素为表面拉伸应力,界面应力相对较小,但在自由边界有集中现象,剥落应力大于剪切应力,是导致涂层破坏的重要原因.涂层厚度增加会改变厚度方向上的应力分布,界面应力向中心集中.
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本文用高能激光束熔覆MoSi_2粉末在45钢基体上制备了耐高温结构用涂层,用XRD、SEM、EDAX和显微硬度仪分别对熔覆层的组织结构和硬度进行了研究。试验结果表明,由于基体的稀释作用,涂层的相组成为FeMoSi、Fe_2Si和少量的Mo_5Si_3。涂层组织呈现典型的细小枝晶组织特征,枝晶为FeMoSi领先相,枝晶间为FeMoSi和Fe_2Si两相共晶,组织中无孔隙和裂纹等缺陷存在。Mo,Si,Fe线扫描成分布在涂层-基体界面处均缓慢过渡,基体与涂层发生互扩散,为冶金结合。涂层硬度可达HV_(0.5)845,基体硬度为180,涂层硬度比基体提高3.7倍。
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利用漫反射率、X射线光电能谱和质谱等测量方法,研究了固态和气态四氧化二氮(N2O4)对漫反射试片氟化镁(MgF2)涂层表面的污染情况.实验表明,固态N2O4对MgF2涂层有严重侵蚀作用,N2O4固粒污染后的涂层表面漫反射率下降了20%~30%.在一定的时间内,气态N2O4对涂层表面的影响显著地依赖它的压力.试片在压力为6.9×104 Pa和200Pa的N2O4蒸气中分别放置10 min,前者厚度为40μm的MgF2涂层基本消失,表面漫反射率下降约20%;后者涂层表面的原子组成和漫反射率变化很小.还给出了MgF2涂层表面N2O4分子吸附摩尔密度,以及与涂层表面碰撞的N2O4分子通过化学吸附过程提取MgF2的几率.
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Silent and stable long laminar plasma jets can be generated in a rather wide range of working parameters. The laminar flow state can be maintained even if considerable parameter fluctuations exist in the laminar plasma jet or if there is an impact of laterally injected particulate matter and its carrier gas. The attractive special features of laminar plasma jets include extremely low noise level, less entrainment of ambient air, much longer and adjustable high-temperature region length, and smaller axial gradient of plasma parameters. Modeling results show that the laminar plasma jet length increases with increasing jet inlet velocity or temperature and the effect of natural convection on laminar plasma jet characteristics can be ignored, consistent with experimental observations. The large difference between laminar and turbulent plasma jet characteristics is revealed to be due to their different laws of surrounding gas entrainment. Besides the promising applications of the laminar plasma jet to remelting and cladding strengthening of the metallic surface and to thermal barrier coating preparation, it is expected that the laminar plasma jet can become a rather ideal object for the basic studies of thermal plasma science owing to the nonexistence of the complexity caused by turbulence.
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在电弧离子镀技术中使用脉冲偏压电源是近年来发展起来的一项新技术。研究表明,在薄膜沉积过程中,以直流偏压为基础,迭加一个高脉冲电压,有助于改善薄膜的性能,并且能够在较低的沉积温度下获得结合力较强、内应力较小、表面光洁度也比较好的薄膜。通过正交设计和方差分析,本文首次研究了在电弧离子镀技术中使用脉冲偏压电源, 在高速钢和不锈钢基体上沉积TiN和CrN的过程中,对薄膜的表面粗糙度、表面形貌、结合力、显微硬度、沉积速率等性能的影响,发现:(1) 在考虑气氛、弧电流和脉冲电源的各种参数的情况下,气氛和频率是影响薄膜性能的主要因素;(2)在气氛、弧电流不变的条件下,脉冲电源的频率和占空比是影响薄膜粗糙度的主要因素;(3)在比较了直流偏压和脉冲偏压的实验结果之后,认为利用直流迭加脉冲的偏压方式,经过优化参数,能够比较显著地 降低薄膜的表面粗糙度,提高沉积速率。
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A process of laser cladding Ni-CF-C-CaF2 mixed powders to form a multifunctional composite coatingd on gamma-TiAl substrate was carried out. The microstructure of the coating was examined using XRD, SEM and EDS. The coating has a unique microstructure consisting of primary dendrite or short-stick TiC and block Al4C3 carbides reinforcement as well as fine isolated spherical CaF2 solid lubrication particles uniformly dispersed in the NiCrAlTi (gamma) matrix. The average microhardness of the composite coatings is approximately HV 650 and it is 2-factor greater than that of the TiAl substrate. (C) 2008 Elsevier B.V. All rights reserved.
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The effects of constitution of precursor mixed powders and scan speed on microstructure and wear properties were designed and investigated during laser clad gamma/Cr7C3/TiC composite coatings on gamma-TiAl intermetallic alloy substrates with NiCr-Cr3C2 precursor mixed powders. The results indicate that both the constitution of the precursor mixed powders and the beam scan rate have remarkable influence on microstructure and attendant hardness as well as wear resistance of the formed composite coatings. The wear mechanisms of the original TiAl alloy and laser clad composite coatings were investigated. The composite coating with an optimum compromise between constitution of NiCr-Cr3C2 precursor mixed powders as well as being processed under moderate scan speed exhibits the best wear resistance under dry sliding wear test conditions. (C) 2008 Elsevier Ltd. All rights reserved.
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This study focuses on mechanism of ceramic coating on Al-Si alloys with bulk primary Si using plasma electrolytic oxidation (PEO) technology. Al-Si alloys with 27-32% Si in weight were used as substrates. The morphologies, composition and microstructure of PEO coatings were investigated by scanning electron microscopy (SEM) with energy dispersive X-ray system (EDX). Results showed that the PEO process had four different stages. The effect of bulk Si is greatly on the morphology and composition of coatings at first three stages. Anodic oxide films formed on Al and Si phases, respectively. When the voltage exceeded 40 V, glow appeared and concentrated on the localized zone of interface of Al and Si phase. Al-Si-O compounds formed and covered on the dendrite Si phase surface, and the coating on bulk Si, which was silicon oxide, was rougher than that on other phase. If the treatment time was long enough, the coatings with uniform surface morphologies and elements distribution will be obtained but the microstructure of inner layer is looser due to the bulk Si.
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We describe the fabrication of a Mach-Zehnder optical modulator in LiNbO3 by femtosecond laser micormachining, which is composed of optical waveguides inscripted by a femtosecond laser and embedded microelectrodes subsequently using femtosecond laser ablation and selective electroless plating. A half-wave voltage close to 19 V is achieved at a wavelength of 632.8 nm with an interaction length of 2.6 mm. This simple and cost-effective technique opens up new opportunities for fabricating integrated electro-optic devices. (C) 2008 Optical Society of America
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We present a novel technique to fabricate deeply embedded microelectrodes in LiNbO3 using femtosecond pulsed laser ablation and selective electroless plating. The fabrication process mainly consists of four steps, which are (1) micromachining of microgrooves on the surface of LiNbO3 by femtosecond laser ablation; (2) formation of AgNO3 films on substrates; (3) scanning the femtosecond laser beam in the fabricated microgrooves for modi. cation of the inner surfaces; and (4) electroless copper plating. The void-free electroless copper plating is obtained with appropriate cross section of microgrooves and uniform initiation of the autocatalytic deposition on the inner surface of grooves. The dimension and shape of the microelectrodes could be accurately controlled by changing the conditions of femtosecond laser ablation, which in turn can control the distribution of electric field inside LiNbO3 crystal for various applications, opening up a new approach to fabricate three-dimensional integrated electro-optic devices. (C) 2008 Elsevier B. V. All rights reserved.
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We investigate the mechanism of selective metallization on glass surfaces with the assistance of femtosecond laser irradiation followed by electroless plating. Irradiation of femtosecond laser makes it possible to selectively deposit copper microstructures in the irradiated area on glass surfaces coated with silver nitrate films. The energy-dispersive X-ray (EDX) analyses reveal that silver atoms are produced on the surface of grooves formed by laser ablation, which serve as catalysis seeds for subsequent electroless copper plating. (C) 2008 Elsevier B.V. All rights reserved.
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We report selective metallization on surfaces of insulators ( glass slides and lithium niobate crystal) based on femtosecond laser modification combined with electroless plating. The process is mainly composed of four steps: (1) formation of silver nitrate thin films on the surfaces of glass or crystal substrates; (2) generation of silver particles in the irradiated area by femtosecond laser direct writing; (3) removal of unirradiated silver nitrate films; and (4) selective electroless plating in the modified area. We discuss the mechanism of selective metallization on the insulators. Moreover, we investigate the electrical and adhesive properties of the copper microstructures patterned on the insulator surfaces, showing great potential of integrating electrical functions into lab-on-a-chip devices. (C) 2007 Optical Society of America.
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光纤传感的灵敏性及工程"存活率"是其工程实用化的两个关键技术参量,对光纤-混凝土结构两种常用裂缝光纤传感光信号对裂缝宽度的灵敏性与存活率进行了实验研究,对光纤涂覆层对灵敏性影响的大小和机理进行了分析,并制作了灵敏性与存活率均较高的光纤试验样本,与裂缝成45°夹角时,相比于等直径的普通二次涂覆粗光纤(10/125/900μm),样本的灵敏性提高近65%,而存活率亦高出约15%。研究结果可为裂缝光纤传感的优化设计和工程应用提供了基本参照。
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We describe high-efficiency, high-dispersion reflection gratings fabricated in bulk fused Silica illuminated by incident lights in the C + L bands as (de)multiplexers for dense wavelength division multiplexing (DWDM) application. Based on the phenomenon of total internal reflection, gratings with optimized profile parameters exhibit diffraction efficiencies of more than 90% under TM- and TE-polarized incident lights for 101-nm spectral bandwidths (1520-1620 nm) and can reach an efficiency of greater than 97% for both polarizations at a wavelength of 1550 nm. Without loss of metal absorption, without coating of dielectric film layers, and independent of tooth shape, this new kind of grating should be of great interest for DWDM application. (C) 2005 Optical Society of America.
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单长周期光栅迈克耳孙(Michelson)干涉仪是由尾纤端面蒸镀高反膜的单根长周期光纤光栅构成。入射光经长周期光栅后,部分被耦合到包层中传输。经过包层和纤芯传输的光信号经尾纤端面反射后,重新耦合回到长周期光栅中,在光栅区域形成干涉。通过理论计算分析了各种因素对其光谱响应的影响。从实验上得到了干涉光谱的谐振峰波长位移与光纤段温度变化成良好的线性关系,测得其温度系数为31.3pm/℃。表明这种结构可用于高温传感或作为波分复用滤波器。