Electrically conductive, melt-processed ternary blends of polyaniline/dodecylbenzene sulfonic acid, ethylene/vinyl acetate, and low-density polyethylene

Although polyaniline (PANI) has high conductivity and relatively good environmental and thermal stability and is easily synthesized, the intractability of this intrinsically conducting polymer with a melting procedure prevents extensive applications. This work was designed to process PANI with a melting blend method with current thermoplastic polymers. PANI in an emeraldine base form was plasticized and doped with dodecylbenzene sulfonic acid (DBSA) to prepare a conductive complex (PANI-DBSA). PANI-DBSA, low-density polyethylene (LDPE), and an ethylene/vinyl acetate copolymer (EVA) were blended in a twin-rotor mixer. The blending procedure was monitored, including the changes in the temperature, torque moment, and work. As expected, the conductivity of ternary PANI-DBSA/LDPE/EVA was higher by one order of magnitude than that of binary PANI-DBSA/LDPE, and this was attributed to the PANI-DBSA phase being preferentially located in the EVA phase. An investigation of the morphology of the polymer blends with high-resolution optical microscopy indicated that PANI-DBSA formed a conducting network at a high concentration of PANI-DBSA. The thermal and crystalline properties of the polymer blends were measured with differential scanning calorimetry. The mechanical properties were also measured.

Morphologies and physical properties of PA1010/HIPS/HIPS-g-MA ternary blends

The effect of the content of a copolymer consisting of high impact polystyrene grafted with maleic anhydride (HIPS-g-MA) on morphological and mechanical properties of PA1010/HIPS blends has been studied. Blend morphologies were controlled by adding HIPS-g-MA during melt processing, thus the dispersion of the HIPS phase and interfacial adhesion between the domains and matrices in these blends were changed obviously. The weight fractions of HIPS-g-MA in the blends increased from 2.5 to 20, then much finer dispersions of discrete HIPS phase with average domain sizes decreased from 6.1 to 0.1 mu m were obtained. It was found that a compatibilizer, a graft copolymer of HIPS-g-MA and PA1010 was synthesized in situ during the melt mixing of the blends. The mechanical properties of compatibilized blends were obviously better than those of uncompatibilized PA1010/HIPS blends. These behaviors could be attributed to the chemical interactions between the two components of PA1010 and HIPS-g-MA and good dispersion in PA1010/HIPS/HIPS-g-MA blends. Evidence of reactions in the blends was seen in the morphology and mechanical behaviour of the solid. The blend containing 5 wt % HIPS-g-MA component exhibited outstanding toughness. (C) 1999 Kluwer Academic Publishers.

Morphology, mechanical properties and interfacial behaviour of PA1010/PP/PP-g-GMA ternary blends

Morphology, mechanical properties, and interfacial interaction of polyamide 1010/polypropylene (PA1010/ PP) blends compatibilized with polypropylene grafted with glycidyl methacrylate (PP-g-GMA) were studied. It was found that the size of the PP domains, tensile and impact strength of ternary blends, and adhesion fracture energy between two layers of PA1010 and PP were all significantly dependent on the PP-g-GMA contents in the PP layer. Correlations between morphology and related properties were sought. The improvements in properties have been attributed to chemical and physical interaction occurring between PA1010 and PP-g-GMA. (C) 1997 Elsevier Science Ltd.

Effects of SEBS-g-BTAI on the morphology, structure and mechanical properties of PA6/SEBS blends

Styrene-b-(ethylene-co-1-butene)-b-styrene (SEBS) triblock copolymer functionalized with epsilon-caprolactam blocked allyl (3-isocyanate-4-tolyl) carbamate (SEBS-g-BTAI) was used to toughen polyamide 6 (PA6) via reactive blending. Compared to the PA6/SEBS blends, mechanical properties such as tensile strength, Young's modulus, especially Izod notched strength of PA6/SEBS-g-BTAI blends were improved distinctly. Both theological and FTIR results indicated a new copolymer formed by the reaction of end groups of PA6 and isocyanate group regenerated in the backbone of SEBS-g-BTAI. Smaller dispersed particle sizes with narrower distribution were found in PA6/SEBS-g-BTAI blends, via field emitted scanning electron microscopy (FESEM). The core-shell structures with PS core and PEB shell were also observed in the PA6/SEBS-g-BTAI blends via transmission electron microscopy (TEM), which might improve the toughening ability of the rubber particles.

Melt rheological properties of polypropylene-polyarnide6 blends compatibilized with maleic anhydride-grafted polypropylene

The melt rheological properties of binary uncompatibilized polypropylene -polyamide6 (PP-PA6) blends and ternary blends compatibilized with maleic anhydride-grafted PP (PP-PP-g-MAH-PA6) were studied using a capillary rheometer. The experimental shear viscosities of blends were compared with those calculated from Utracki's relation. The deviation value delta between these two series of data was obtained. In binary PP-PA6 blends, when the compatibility between PP and PA6 was poor, the deformation recovery of dispersed PA6 particles played the dominant role during the capillary flow, the experimental values were smaller than those calculated, and delta was negative. The higher the dispersed phase content, the more deformed the droplets were and the lower the apparent shear viscosity. Also, the absolute value of delta increased with the dispersed phase composition. In ternary PP-PP-g-MAH-PA6 systems, when the compatibility between PP and PA6 was enhanced by PP-g-MAH, the elongation and break-up of the dispersed particles played the dominant role, and the experimental values were higher than calculated. It was observed that the higher the dispersion of the PA6 phase, the higher the delta values of the ternary blends and the larger the positive deviation.

Compatibilization of PP/EPDM blends by grafting acrylic acid to polypropylene and epoxidizing the diene in EPDM

In this article, ethylene-propylene-diene-rubber (EPDM) was epoxidized with an in situ formed performic acid to prepare epoxided EPDM (eEPDM). The eEPDM together with the introduction of PP-g-AA was used to compatibilize PP/EPDM blends in a Haake mixer. FTIR results showed that the EPDM had been epoxidized. The reaction between epoxy groups in the eEPDM and carboxylic acid groups in PP-g-AA had taken place, and PP-g-EPDM copolymers were formed in situ. Torque test results showed that the actual temperature and torque values for the compatibilized blends were higher than that of the uncompatibilized blends. Scanning electron microscopy (SEM) observation showed that the dispersed phase domain size of compatibilized blends and the uncompatibilized blends were 0.5 and 1.5 mu m, respectively. The eEPDM together with the introduction of PP-g-AA could compatibilize PP/EPDM blends effectively. Notched Izod impact tests showed that the formation of PP-g-EPDM copolymer improved the impact strength and yielded a tougher PP blend.

Rheology and morphology of reactively compatibilized PP/PA6 blends

This work aims to use the Palierne emulsion type model to describe the relationship between the rheological response to small amplitude oscillatory deformation and morphology of polypropylene/polyamide 6 (PP/PA6) blends compatibilized with maleic anhydride grafted polypropylene (PP-g-MAH). It was found that the Palierne emulsion type model could describe very well the linear viscoelastic responses of binary uncompatibilized PP/PA6 blends and failed to describe the ternary compatibilized PP/PP-g-MAH/PA6 blends. These features could be attributed to the fact that the morphology of the ternary blends was not of the emulsion type with the PA6 particles dispersed in the PP matrix but of an emulsion-in-emulsion type, i.e., PA6 particles dispersed in the PP matrix themselves contained PP or PP-g-MAH inclusions. By consideration of PP-in-PA6 particles as pure PA6 particles, where the volume fraction of the PA6 phase was increased accordingly, the Palierne emulsion type model could work very well for a ternary blending system. Preshear at low frequencies modified the morphology of both binary and ternary blends. The particles of the dispersed phase (PA6) became more uniform. These results suggested that the Palierne emulsion type model could be used to extract information on rheological properties and interfacial tension of polymer blends from known morphology and vice versa.

Morphological studies of polyamide 1010/polypropylene blends

Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to examine the morphology of blends of PA1010 and polypropylene (PP) compatibilized with polypropylene grafted with glycidyl methacrylate (PP-g-GMA). It is found that the morphologies are dependent on the content of glycidyl methacrylate in PP-g-GMA and the mixing time. The size of the dispersed PP particles decreases as the content of GMA in the PP-g-GMA increases for binary blends of PA1010 and PP-g-GMA. Similar results are obtained for changing the mixing time. Ternary blends of PA1010, PP, and PP-g-GMA indicate that morphologies depend on the content of glycidyl metyacrylate in the PP-g-GMA and the miscibility of PP and PP-g-GMA. By changing the content of GMA in PP-g-GMA, it was possible to introduce significant changes of morphology. A matrix removal TEM method is used to investigate the interfacial structure of PA1010/PP blends containing PP-g-GMA as a compatibilizer. This technique shows the reaction product between PA1010 and PP-g-GMA to be located at interface as a surrounding layer around domain particles. SEM observation on the interface shows that the adhesion between PA1010 and pure PP is very weak and their interface boundary is sharp. For the samples of PA1010 and PP-g-GMA, it was found that the interface was not so obvious, and the reaction between PA1010 and PP-g-GMA strengthens the interface significantly. (C) 1997 Elsevier Science Ltd.

Nucleation in A/B/AB blends: Interplay between microphase assembly and macrophase separation

We study the interplay between microphase assembly and macrophase separation in A/B/AB ternary polymer blends by examining the free energy of localized fluctuation structures (micelles or droplets), with emphasis on the thermodynamic relationship between swollen micelles (microemulsion) and the macrophase-separated state, using self-consistent field theory and an extended capillary model. Upon introducing homopolymer B into a micelle-forming binary polymer blend A/AB, micelles can be swollen by B. A small amount of component B (below the A-rich binodal of macrophase coexistence) will not affect the stability of the swollen micelles. A large excess of homopolymer, B, will induce a microemulsion failure and lead to a macrophase separation.

Liquid-liquid phase behavior of toluene/polyethylene oxide/poly(ethyleneoxide-b-dimethylsiloxane) polymer-containing ternary mixtures

The experimental data of phase diagrams for both polyethylene oxide/poly(ethylene oxide-b-dimethylsiloxane) binary and toluene/polyethylene oxide/poly(ethylene oxide-b-dimethylsiloxane) ternary polymer-containing systems was obtained at atmosphere pressure by light scattering method. The critical points for some pre-selected compositions and the pressure effect on the phase transition behavior of ternary system were investigated by turbidity measurements. The chosen system is a mixture of ternary which is one of the very few abnormal polymer-containing systems exhibiting pressure-induced both miscibility and immiscibility. This unusual behavior is related to the toluene concentration in the mixtures. The effect of toluene on the phase transition behavior of the ternary polymer-containing mixture was traced. Such behavior can make it possible to process composite materials from incompatible polymers.

Abnormal pressure dependence of the phase boundaries in TL/PEO/P(EO-b-DMS) ternary mixtures

The cloud-point temperatures (T-cl's) of both binary poly(ethylene oxide) (PEO)-poly(ethylene oxide-b-dimethylsiloxane) [P(EO-b-DMS)] and ternary[toluene/PEO/P(EO-b-DMS)] systems were determined by light scattering measurements at atmospheric pressure. The phase separation behavior upon cooling in the ternary system has been investigated at atmospheric pressure and under high pressure and compared to the phase behavior in the binary system. The phase transition temperatures have been obtained for all of the samples. As a result, the pressure induces compatibility in the binary mixtures, but for the ternary system, pressure not only can induce mixing but also can induce phase separation.

Monte Carlo simulation of phase separation of A/B/A-B ternary mixtures

Monte Carlo simulations were used to model A/B/A-B ternary mixtures with different AB diblock copolymer volume fractions for which both the dispersed and continuous phase volume fractions were kept constant. For concentrations of the diblock copolymer below a critical value, the domain size increment of the dispersed phase decreases linearly with the copolymer concentration. This is in agreement with the predictions of Noolandi and Hong. The dependence of the domain size as a function of the copolymer volume fraction can also be fitted by the equation of Tang and Huang. Our simulations indicate, for the first time, that the micelles form before saturation of the interface occurs. This means that the formation of the micelles is not a result of the saturation of the interface.

Properties of ethylene-propylene copolymer/PA-1010 blends using ethylene-propylene copolymer-graft-acrylic acid as a compatibilizing agent

The modification of ethylene-propylene copolymer (EP) has been accomplished by radical EP-graft-acrylic acid (EP-g-AA) has been used to obtain ternary PA/EP/EP-g-AA blends by melt mixing. Different blend morphologies were observed by scanning electron microscopy; the domain size of the EP-dispersed phase in the polyamide 1010 matrix of compatibilized blends decreased compared with that of uncompatibilized blends. It is found that EP-g-AA used as the third component has a profound effect on the mechanical properties of the resulting blends. This behavior has been attributed to serious chemical interactions taking place between the two components. Thermal analysis shows that some thermal properties of PA in compatibilized PA/EP/EP-g-AA changed because of chemical reactions taken place during the blending process. Wide angle x-ray diffraction measurements also confirmed this result. (C) 1996 John Wiley & Sons, Inc.